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正确的非标自动化设备生产线设计及装配方案

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  非标自动化技术是根据企业的需求而定制的,这就需要工程师不断的根据企业的发展而更新自动化设备的设计方案。也正是因为众多企业的需求千差万别,所以每一个非标自动化设备项目都是按需定制无法复制的。
  Non standard automation technology is customized according to the needs of enterprises, which requires engineers to constantly update the design scheme of automation equipment according to the development of enterprises. It is precisely because the requirements of many enterprises are very different, so every non-standard automation project is customized on demand and cannot be copied.
  非标自动化设备应用比较广泛的代表性行业主要有:
  The representative industries with wide application of non-standard automation equipment mainly include:
  (1)汽车制造业的汽车零部件或整车的生产制造及检测
  Manufacturing and testing of auto parts or vehicles in automobile manufacturing industry
  (2)食品行业的自动化生产、包装
  Automatic production and packaging of food industry
  (3)电子电器行业的自动化装配及输送
  Automatic assembly and transportation in electronic and electrical industry
  (4)医药行业的自动化生产、包装
  Automatic production and packaging in pharmaceutical industry
  (5)电池及相关行业
  Battery and related industries
  (6)仓储物流行业
  Warehousing and logistics industry
  其中,汽车制造业作为非标自动化设备制造业的标杆,其自动化技术和水平代表着整个自动化技术应用的风向标。作为构成一辆汽车的成千上万的汽车零部件的制造,其质量和可靠性水平直接决定了整个汽车的质量和可靠性水平。
  Among them, automobile manufacturing industry is the benchmark of non-standard automation equipment manufacturing industry, and its automation technology and level represent the wind vane of the whole automation technology application. As the manufacturing of thousands of automobile parts, the quality and reliability level directly determine the quality and reliability level of the whole automobile.

  在设计非标自动化设备的解决方案基本上都遵循以下步骤:
  The design of solutions for non-standard automation equipment basically follows the following steps:
  1、确定开发项目、了解客户需求包括产品品质要求,设备生产效率要求,设备工作环境
  Determine development projects, understand customer requirements, including product quality requirements, equipment production efficiency requirements, equipment working environment
  2、分析产品:了解产品生产工艺,产品各方面尺寸要求及来料情况,与客户沟通产品生产过程中的注意事项,设备使用地点的技术参数
  Analysis of products: understand the production process, dimensional requirements and incoming materials of products in all aspects, communicate with customers the precautions in the production process and the technical parameters of the place where the equipment is used
  3、拟定方案
  Planning
  工程人员讨论、分析作出设备方案,方案包括:设备示意图(整体示意图,局部示意图),各部分机构简介,动作说明,设备技术参数
  Engineering personnel discuss and analyze the equipment scheme, including: equipment schematic diagram (overall schematic diagram, partial schematic diagram), brief introduction of each part of mechanism, action description and technical parameters of equipment
  4、方案审核
  Scheme review
  由工程人员组成审核组,对方案进行审核,审核内容包括:设备可行性评估,设备成本评估,设备生产效率的评估,各部分结构可行性评估
  The audit team is composed of engineering personnel to review the scheme. The audit contents include: equipment feasibility evaluation, equipment cost evaluation, equipment production efficiency evaluation, and structural feasibility evaluation of each part
  5、方案整改
  Plan rectification
  对方案审核中讨论出的问题进行整改。
  Rectify the problems discussed in the scheme review.
  6、客户确定设计方案
  The client determines the design scheme
  设计方案交由客户,客户根据需求,对方案进行最后确定。
  The design scheme is handed over to the customer, who will make the final decision according to the requirements.
  7、设计开发
  Design and development
  由工程部安排工程师进行机构设计,作出机器装配图、零件图
  The engineering department arranges the engineer to carry on the mechanism design, makes the machine assembly drawing, the part drawing
  选出执行元器件、电控配件并列出加工零件清单和标准件请购单,动作说明书。
  Select the executive components and electronic control accessories, and list the machining parts list, standard parts requisition and action instructions.
  8、机构审核
  Institutional review
  由工程人员组成审核组,对所设计出的图纸进行审核。
  The engineering personnel form an audit team to audit the designed drawings.
  9、零件加工及标准件采购
  Parts processing and standard parts purchasing
  10、加工零件及标准件检验入库
  Inspection and warehousing of processing parts and standard parts
  11、机器组装
  Machine assembly
  12、机器调试
  Machine debugging
  13、包装出货
  Packing and shipping
  山东红宝自动化有限公司深耕非标自动化行业多年,拥有多年行业技术积累的自动化工程师,我们有实力和能力满足您的非标自动化设备需求,凭借具有竞争力的产品、完整的解决方案和卓越的服务,真正帮助客户做到生产线的自动化,提升企业品牌的核心竞争力。
  Shandong Hongbao Automation Co., Ltd. has been engaged in the non-standard automation industry for many years, and has automation engineers with years of industry technology accumulation. We have the strength and ability to meet your non-standard automation equipment needs. With competitive products, complete solutions and excellent services, we can truly help customers achieve the automation of production lines and enhance the core competitiveness of enterprise brands。