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药品赋码自动化包装生产线设备满足制药企业的高需求

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  药品生产企业加入中国药品电子监管系统,必须实施电子监管药品的在线赋码包装和数据采集,采用自动化包装流水线设备引入新的赋码包装流程,各个药品生产企业的实际应用环境,如药品种类、剂型、包装形式和包装材料、包装设备和流程等千差万别,因此药品生产企业需针对自身特点,在满足电子监管码赋码包装要求的前提下,设计更加高效、低风险、可靠的生产线赋码包装采集系统。
  In order to join China's drug electronic supervision system, drug manufacturers must implement online coding packaging and data collection of electronically supervised drugs, and introduce new coding and packaging process by using automatic packaging assembly line equipment. The actual application environment of each drug manufacturer varies greatly, such as drug varieties, dosage forms, packaging forms and packaging materials, packaging equipment and processes, etc Product manufacturers need to design a more efficient, low-risk and reliable product line coding and packaging acquisition system based on their own characteristics and meeting the requirements of electronic supervision code coding and packaging.
  山东红宝自动化有限公司是专业提供药品赋码包装采集系统的供应商,以系统集成的方式向药品生产企业提供解决方案,核心产品是赋码管理软件,在此基础上配备标准的条码打印/采集、工业电脑和人机操作界面等设备,并加装相应的产品流水线或手工包装平台。
  Shandong Hongbao Automation Co., Ltd. is a professional supplier of drug coding packaging collection system. It provides solutions to drug manufacturers in the way of system integration. The core product is code management software. On this basis, it is equipped with standard barcode printing / acquisition, industrial computer and man-machine interface and other equipment, and equipped with corresponding product line or manual packaging platform.
  由于电子监管码赋码包装关联的特殊性,要求各级包装内的产品应有严格的父子关联关系。如果赋码包装系统设计不合理,在包装过程中极易发生关联顺序错乱。只有结合软件功能,合理设计赋码、采集设备的布局和包装流程,才能从降低质量风险,同时避免劳动量增加和生产效率损失。
  Due to the particularity of electronic supervision code coding Packaging Association, it is required that the products in all levels of packaging should have strict parent-child relationship. If the design of coding packaging system is not reasonable, it is easy to cause disorder in the packaging process. Only by combining the software function and designing the layout and packaging process of the coding and acquisition equipment can we reduce the quality risk and avoid the increase of labor and the loss of production efficiency.
  生产线赋码包装同时包括产品实物的自动化包装过程和产品外包装上电子监管码的数据关联过程,正确的赋码包装必须确保实物包装与数据关联完全一致。对于生产操作中的产品处理顺序要求非常高,如遇人为错误或堵塞等异常情况将不可避免地存在关联混乱的可能,并很有可能由一个包装出错引起后续多个包装连续出错,而系统却无法检测和控制到这种关联错误。
  The product line coding packaging includes both the automatic packaging process of the product and the data association process of the electronic supervision code on the outer package of the product. The correct coding packaging must ensure that the physical packaging and data association are completely consistent. The requirement of product processing sequence in production operation is very high. In case of human error or blockage and other abnormal situations, there will inevitably be the possibility of correlation confusion, and it is very likely that one package error will cause successive errors of multiple packages, but the system can not detect and control this kind of Association error.
  生产线赋码包装关联流程包括4个核心操作要素:
  There are four core operation elements in the coding and packaging process of production line
  ◆产品包装操作(人或机器)
  Product packaging operation (human or machine)
  ◆子码采集(读码设备)
  Sub code acquisition (code reading equipment)
  ◆父码采集(读码设备)
  Parent code acquisition (code reading device)
  ◆父子关联(软件)
  Parent child Association (software)
  由于这4个操作分别由4个不同的主体完成,所以如将这些操作分布在多个工序依次完成,将很难保证4个操作都能准确地按顺序作用于同一组产品,其结果就是完成前道工序的产品如果进入后道工序时发生混乱、丢失,必将导致一系列的关联错误。
  Because these four operations are completed by four different agents, it is difficult to ensure that all four operations can act on the same group of products in sequence if these operations are distributed in multiple processes. As a result, if the products of the previous process are confused and lost when entering the next process, a series of Association errors will be caused.
  因此,好的设计思路是确保4个操作过程在同一工位作用于同一包装单元的产品上。应注意:
  Therefore, a good design idea is to ensure that the four operation processes act on the products of the same packaging unit at the same station. It should be noted that:
  一、当产品完成实物包装,即子包装已经形成一个完整、确定的包装单元后,再进行子码的采集,这就从根本上消除了先采集后包装而导致的包装实物与采集数据不一致的风险,也避免了如果产品在包装过程中损坏,需要先解除已采集到的对应条码数据才能处理缺陷品的操作要求;
  1、 When the product has finished the physical packaging, that is, after the sub packaging has formed a complete and definite packaging unit, the sub code collection will fundamentally eliminate the risk of inconsistency between the real packaging material and the collected data caused by the first collection and then packaging, and also avoids that if the product is damaged in the packaging process, the collected corresponding barcode data can be removed before processing the shortage Operation requirements of defective products;
  二、对于大包装,先赋码后采集关联,这样避免了先关联后赋码可能导致的条码粘贴错误;三、尽可能地将子码和父码的采集设置在同一工位,这样可以保证采集的两级条码来自同一包装单元,杜绝了父、子码采集对象不一致而导致的关联错误。
  2、 For large packages, code is assigned before acquisition Association, which avoids the barcode pasting error caused by first association and then code assignment; thirdly, set the collection of sub code and parent code in the same station as far as possible, so as to ensure that the collected two-level barcode come from the same packaging unit, and eliminate the association error caused by the inconsistency of parent and child code acquisition objects.
  当然,在实践应用中,为满足以上设计思路,还需要配套考虑产品包装设计和具体的条码采集方案。例如,将产品装入大包装后再进行子码采集的要求,相应增加了条码采集的难度,此时对于小包装上条码的印刷位置、条码类型、排列方向,以及大包装的包装结构都应确保便于条码采集。
  Of course, in practice, in order to meet the above design ideas, it is also necessary to consider product packaging design and specific barcode acquisition scheme. For example, the requirement of sub code collection after the product is packed into the large package increases the difficulty of barcode acquisition. At this time, the printing position, barcode type, arrangement direction of barcode on small package and the packaging structure of large package should be ensured to facilitate barcode collection.
  为此,可能需要采用视觉或自动扫描式激光读码设备,或加印二维码以提高条码的可读性等,对于一个大箱包含多层产品的情况,还要设计分层装箱、分层读取小包装码的工作模式。同时,还要考虑读码设备与自动化包装装箱设备或手工装箱操作的整合和协调问题。对于大包装先赋码后采集以及父子码同时采集关联的要求,需要考虑条码采集触发方式和触发时序,并评估合理的大包装赋码方式。
  For this reason, it may be necessary to use visual or automatic scanning laser code reading equipment, or add two-dimensional code to improve the readability of bar code, etc. for a large box containing multi-layer products, the working mode of layered packing and layered reading small package code should be designed. At the same time, it is necessary to consider the integration and coordination of code reading equipment and automatic packing equipment or manual packing operation. For the requirements of large package code first and then acquisition and parent-child code acquisition Association at the same time, we need to consider the bar code acquisition trigger mode and trigger time sequence, and evaluate the reasonable large package coding method.