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3C电子行业的迅猛发展归功于视觉检测系统的应用

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  3C电子产品已经成为人们生活中必不可少的一部分,随着需求量的不断增加,3C电子行业的发展越发的迅猛,在保障产出量的同时还要保障产品的质量,这就需要运用机器视觉检测系统,其精密的检测技术极大地促进了机器视觉检测系统在3C行业的高速发展。
  3C electronic products have become an indispensable part of people's life. With the increasing demand, the development of 3C electronic industry is more and more rapid. In order to ensure the output and product quality, it is necessary to use machine vision detection system. Its precise detection technology greatly promotes the rapid development of machine vision detection system in 3C industry.
  我国3C产业的自动化需求主要在部件加工,如玻璃面板、手机壳、PCB等功能性元件的制造;装配和检测;部件贴标、整机贴标等方面。现状是部件自动加工,且都是小部分自动化,大部分全人工。
  The automation requirements of China's 3C industry are mainly in parts processing, such as the manufacturing of functional components such as glass panel, mobile phone case, PCB, assembly and testing, labeling of components and whole machine, etc. The present situation is the automatic processing of parts, and all of them are small parts of automation, most of them are manual.
  以智能手机为例,手机生产分为贴片、测试、组装3大环节,共80多道工序。每一道工序对于生产环境要求都很高,所以车间有温湿度、静电防护等设备。若以百万计算,这就有引入机器人的基础。而包括一些手机外壳、玻璃、盖板在内的零部件制造技术,其工艺和设备都相当成熟,有很高的自动化发展的可能性和可操作性。
  Taking mobile phone communication as an example, the production of mobile phone is divided into three parts: mounting, testing and assembling, with a total of more than 80 processes. Each process has high requirements for the production environment, so the workshop has temperature and humidity, electrostatic protection and other equipment. In millions, there's a basis for the introduction of robots. The technology and equipment of parts manufacturing including some mobile phone shell, glass and cover plate are quite mature, which has high possibility and operability of automation development.
“3c电子生产中视觉检测系统的应用”
  在进行3C电子产品的大批量生产中,为了能够提升生产效率,实现准确、快速的检查品质,采用了机器视觉检测系统技术。不同特征的产品可按照如下方法进行检查。
  In the mass production of 3C electronic products, in order to improve the production efficiency and achieve accurate and rapid quality inspection, machine vision detection system technology is used. Products with different characteristics can be inspected as follows.
  1.以产品结构特征为基础进行检查,通过机器视觉来检查3c产品生产线上如结构缺失,精冲漏冲检测等的情况。检查时,先利用合格产品创建一个模板,在被检查产品与标准产品的图像成像面积进行比较,正确判断 3C产品结构以及外形形状。
  Based on the structural characteristics of the product, check the 3C product production line by machine vision, such as structure missing, fine blanking and missing punch detection. During the inspection, a template is created by using the qualified products, and the image imaging area of the inspected product and the standard product is compared to correctly judge the structure and shape of 3C product.
  2.以产品表面外观品质特征为基础进行检查,对于产品表面出现的磨损、裂纹、划痕、凹陷等,采用机器视觉检测系统进行检查,之后可以分级或者判断产品品质,做出相应措施。
  Based on the appearance quality characteristics of the product surface, the machine vision inspection system is used to inspect the wear, crack, scratch and depression on the surface of the product. After that, the product quality can be graded or judged, and corresponding measures can be made.
  3.以产品空间特征为基础进行检查,在制造业中,对产品尺寸的检查通常是以产品是否具有正确形状或者在容许范围内进行。该检查方法主要涉及如圆度、方向、位置、形状等被检产品的几何特性,也可以说是检查其空间特征。
  Inspection is based on the spatial characteristics of products. In manufacturing industry, the inspection of product size is usually based on whether the product has the correct shape or is within the allowable range. The inspection method mainly involves the geometric characteristics of the inspected products, such as roundness, direction, position, shape, and so on.
  机器视觉检测系统在3C电子行业的逐步渗透,让整个市场得到了迅速的发展,视觉检测技术能够快速的响应3C市场变化以及产品的迭代更新,精密的检测能力,及高品质的产品管理质量控制。
  With the gradual penetration of machine vision inspection system in 3C electronic industry, the whole market has been developed rapidly. The visual inspection technology can quickly respond to the changes of 3C market and the iterative updating of products, precise detection ability and high-quality product management and quality control.