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视觉检测系统在汽车制造行业发挥的重要作用

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  汽车已经成为人们日常出行的必备交通工具,其安全性就显得尤为重要。视觉检测系统在汽车生产制造的过程中,能够全方面、立体化、多角度给汽车进行检测,确保每个环节的准确度,以保证汽车的安全上市。在汽车制作过程中,视觉检测系统在哪些方面发挥着重要的作用呢?
  Automobile has become a necessary means of transportation for people's daily travel, and its safety is particularly important. In the process of automobile production and manufacturing, the visual inspection system can detect the automobile in all aspects, three-dimensional and multi angle, so as to ensure the accuracy of each link, so as to ensure the safety of the car on the market. In the process of automobile production, in which aspects does the visual inspection system play an important role?
“视觉检测系统在汽车行业应用的图片”
  一、发动机检测
  Engine detection
  1.机加工位置、形状和尺寸大小,包括圆弧。
   Machining position, shape and size, including arc.
  2.正时链位置检测。
  Timing chain position detection.
  3.活塞标记方向和型号检测。
   Piston mark direction and model inspection.
  4.曲轴连杆连码、字符、型号检测。
   Inspection of connecting code, character and model of crankshaft connecting rod.
  5.点胶检测。
   Dispensing detection.
  6.缸体缸盖读码、字符、型号检测。
   Code reading, character and model detection of cylinder head.
  二、汽车总装和零部件检测
  Automobile assembly and parts inspection
  1.零部件尺寸、外观、形状。
   Size, appearance and shape of parts.
  2.总成部件错漏装、方向、位置检测。
   Wrong or missing assembly of assembly parts, direction and position detection.
  3.读码、型号、生产日期检测。
   Code reading, model and production date detection.
  4.总装配合机器人焊接导向和质量检测。
   The final assembly shall cooperate with robot welding guide and quality inspection.
  5.电器性能检测、功能检测。
   Electrical performance test and function test.
  6.智能交通、车牌识别。
   Intelligent transportation and license plate recognition.
  三、安全带滚轮检测
  Safety belt roller detection
  1.检测轴长超差,轮片弯折,过槽有毛刺。
   Check whether the shaft length is out of tolerance, the wheel is bent, and there is burr in the groove.
  2.机构精确旋转定位。
   Accurate rotation and positioning of the mechanism.
  3.大景深镜头确保毛刺观测清晰。
   The large depth of field lens ensures that the burr observation is clear.
“视觉检测系统工作原理图”
  四、车锁组装检测
  Inspection of lock assembly
  1.零部件缺失检测,类型检测。
   Parts missing detection, type detection.
  2.任意多的零部件检测。
   Any number of parts inspection.
  3.蜗轮蜗杆齿轮角度。
   Worm gear angle.
  4.系统根据国外信号自动切换多种产品程序。
   The system automatically switches various product programs according to foreign signals.
  五、汽车控制版面检测
  Vehicle control panel detection
  1.检测面板按钮装配,按钮镭雕尺寸。
   Test panel button assembly, button radium size.
  2.大面阵摄像头提高检测精度。
   Large area array camera improves detection accuracy.
  3.自动系统确保没有错件流出。
   The automatic system ensures that no wrong parts flow out.
  4.字符对错、位置检测。
   Character right and wrong, position detection.
  六、线束保险丝盒检测
  Wiring harness fuse box detection
  1.4万次连续检测没误判、错判
   4000 times of continuous detection, no misjudgment
  2.字符对错,颜色对错,位置对错
   Character, color and position
  3.条形码读码器调用不同产品程序
   Barcode reader calls different product programs
  4.检测完成打印输出正确结果
   Check and print out the correct results
  5.对正确产品进行贴标
   Label the correct products
  七、汽车仪表盘检测
  Automobile instrument panel detection
  1.仪表盘指针角度检测,指示灯颜色检测
   Instrument panel pointer angle detection, indicator color detection
  2.单个摄像头观测液晶屏数字变化的仪表盘
   Instrument panel for single camera to observe digital changes of LCD screen
  3.彩色摄像头测量各指示灯的颜色
   Color camera measures the color of each indicator light
  4.图像检测的同时进行功能性测试
   Image detection and functional test
  视觉检测系统的自动化程度能够有效避免汽车在生产过程中出现任何的缺陷,实时检测出有缺陷的零部件,保证汽车质量。
  The degree of automation of the visual inspection system can effectively avoid any defects in the production process of the car, detect defective parts in real time, and ensure the quality of the car.