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全自动视觉检测设备赋能制造业数字化转型开辟新路径!

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  制造业是工业互联网应用赋能的主阵地,其在生产环节的管理控制普及程度已达45.5%,充分释放了“5G+工业互联网”潜力。“5G+工业互联网”融合发展在带动企业提质、降本、增效、绿色、安全发展的同时,开辟了传统工业技术升级换代新路径,加速人、机、物全面连接的新型生产方式落地普及,成为推动制造业高端化、智能化、绿色化发展的重要支撑。
  Manufacturing industry is the main position for enabling the application of industrial Internet. Its popularity of management and control in production has reached 45.5%, fully releasing the potential of "5G+industrial Internet". The integrated development of "5G+Industrial Internet" has opened up a new path for upgrading traditional industrial technologies, accelerated the implementation and popularization of a new production mode that fully connects people, machines and things, and become an important support for promoting the high-end, intelligent and green development of manufacturing while driving the quality improvement, cost reduction, efficiency increase, green and safe development of enterprises.

全自动视觉检测设备


  其中,全自动视觉检测设备就其中的一部分,目前已经被广泛应用于各大制造产业的自动化生产中,全自动视觉检测设备能够完全代替人工,实现很多人工无法完成的检测任务。那么,全自动视觉检测设备究竟有哪些优势呢?
  Among them, the automatic visual inspection equipment is a part of it, which has been widely used in the automatic production of major manufacturing industries. The automatic visual inspection equipment can completely replace manual, and achieve many inspection tasks that can not be completed by manual. So, what are the advantages of automatic visual inspection equipment?
  1.光学检测设备检测精准。目前传统的检测方式尺寸方面都是以卡尺为主,缺陷以肉眼观察为主,这些检测方式已不能满足市场对产品的要求了。尤其是对零件精密度要求比较高的生产行业,对产品缺陷是零容忍的,而光学检测就是目前的最好的方式。
  The optical detection equipment is accurate. At present, the traditional inspection methods are mainly calipers in terms of size, and the defects are mainly observed by naked eyes. These inspection methods can no longer meet the requirements of the market for products. In particular, the manufacturing industry, which requires high precision of parts, has zero tolerance for product defects, and optical testing is the best way at present.
  2.光学筛选速度快。光学筛选机的检测速度为每天10-20万件。这对于产量特别大的厂家来说,用人是完全解决不了的。
  Optical screening is fast. The detection speed of the optical screening machine is 100000 to 200000 pieces per day. For manufacturers with particularly large output, it is impossible to solve this problem by employing people.
  3.非接触测量,对于观测者与被观测者都不会产生任何损伤,从而提高系统的可靠性。
  The non-contact measurement will not cause any damage to the observer and the observed, thus improving the reliability of the system.
  4.具有较宽的光谱响应范围,例如使用人眼看不见的红外测量,扩展了人眼的视觉范围。
  It has a wide spectral response range, such as the use of infrared measurement invisible to the human eye, which expands the visual range of the human eye.
  5.长时间稳定工作,人类难以长时间对同一对象进行观察,而机器视觉则可以长时间地作测量、分析和识别任务。很好的利用了机器视觉解决方案,可以节省大量劳动力资源,为公司带来可观利益。
  It is difficult for humans to observe the same object for a long time due to long-time stable work, while machine vision can perform measurement, analysis and recognition tasks for a long time. Good use of machine vision solutions can save a lot of labor resources and bring considerable benefits to the company.
  6.视觉检测设备还具有维护简单,对操作人员技术水平要求不高,使用寿命长等优点。
  The visual inspection equipment also has the advantages of simple maintenance, low technical requirements for operators, long service life, etc.
  7.全自动视觉检测设备采用PLC控制,提供PC端软件交互,可以根据设置的各项不良指标及对应良率进行自动报警或停机,人员能够现场手动进行判定;
  The full-automatic visual inspection equipment is controlled by PLC and provides PC software interaction. It can automatically alarm or stop the machine according to the set defect indicators and the corresponding yield, and the personnel can manually determine on site;
  8.高精度、高速度、自动上下料;
  High precision, high speed, automatic loading and unloading;
  9.多种缺陷的识别和分类,适应各种材料的引线;
  Identification and classification of various defects, suitable for lead wires of various materials;
  10.产品表面、位置和边缘检测,异物和划伤检测,粘胶检测。
  Product surface, position and edge detection, foreign matter and scratch detection, adhesive detection.
  众所周知产品质量是关键,只有在保证产品质量的情况下,企业才能取得长久发展,如果生产制造企业能够尽早采用先进的检测设备,占领先机,走在同行前端,为企业的长远发展打下基础。
  As we all know, product quality is the key. Only when product quality is guaranteed, can an enterprise achieve long-term development. If manufacturing enterprises can adopt advanced testing equipment as soon as possible, seize the first opportunity, walk in the front of the industry, and lay a foundation for long-term development of the enterprise.
  正是因为制造企业能够及时的引进叠加人工智能技术将使装备、生产线、工厂发生革命性变革,生产技术改造升级,不仅解决了一线劳动力短缺和人力成本提升的困境,更是通过全自动视觉检测设备从根本上提高了制造业质量、效率和企业竞争力。
  It is precisely because manufacturing enterprises can timely introduce and overlay artificial intelligence technology that will revolutionize equipment, production lines and factories. The transformation and upgrading of production technology not only solve the dilemma of front-line labor shortage and labor cost increase, but also fundamentally improve the quality, efficiency and competitiveness of the manufacturing industry through full-automatic visual inspection equipment.