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没想到采购非标自动化设备生产线竟然有这么多的好处!

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  通常,非标自动化生产线可以简单的理解为:按照生产工艺的过程,把一生产线上的机器联结起来,形成包括上料、下料、包装、装卸和产品加工等全部工序都能自动控制、自动测量、自动检测和自动连续生产的生产线。
  In general, an automatic production line can be simply understood as: according to the process of production process, the machines on a production line are connected to form a production line that includes all processes such as loading, unloading, packaging, loading and unloading, and product processing, which can be automatically controlled, automatically measured, automatically detected, and automatically produced continuously.
  为什么要使用非标自动化生产线?非标自动化生产线究竟能够给企业带来什么样的变化呢?
  Why use automated production lines? What changes can automatic production lines bring to enterprises?

非标自动化生产线


  1.提高企业的核心竞争力
  Improve the core competitiveness of enterprises
  非标自动化生产线能够减少生产周期的时间和成本,同时提高产品品质,而产品的品质才是增强企业核心竞争力的有力保障。
  Automatic production lines can reduce the time and cost of production cycle, and improve product quality, which is a powerful guarantee to enhance the core competitiveness of enterprises.
  2.降低运营成本
  Reduce operating costs
  根据不同的任务,机器人可以完成三到五个人的工作。除了节省劳动力外,较低的加热要求可以在自动化操作中大大节省能源。机器人实现了程序自动化,提高了零件精度,从而减少了操作中的材料浪费。
  According to different tasks, robots can complete the work of three to five people. In addition to saving labor, lower heating requirements can greatly save energy in automatic operation. The robot realizes program automation, improves the precision of parts, thus reducing the waste of materials in operation.
  3.减少人工且增加工人的安全
  Reduce labor and increase worker safety
  非标自动化生产线能够有效的减少工人的工作量,进而降低人员成本;同事自动化生产线可以承担有害的工作任务。
  Automated production lines can effectively reduce the workload of workers, thereby reducing personnel costs; Colleague automated production lines can take on harmful work tasks.
  4.更大的投资回报
  Greater return on investment
  非标自动化解决方案是根据您的具体需求和目标定制的,它们通过降低运营成本、缩短交货时间、增加产量和其他好处,很快就能收回成本。
  Automation solutions are tailored to your specific needs and goals, and they can quickly recover costs by reducing operating costs, reducing delivery times, increasing production, and other benefits.
  5.产品产能增加了
  Increased product capacity
  一个机器人可以在无人看管的情况下以恒定的速度工作,一天24小时,一周7天。这表明你可以制造更多。新的货物可以更快地融入制造过程,新产品的编程可以在离线状态下完成,而不会干扰现有的操作。
  A robot can work at a constant speed under unattended conditions, 24 hours a day, 7 days a week. This shows that you can make more. New goods can be integrated into the manufacturing process faster, and the programming of new products can be completed offline without interfering with existing operations.
  6.零件生产和质量稳定并不断提高
  The production and quality of parts are stable and continuously improved
  一般来说,非标自动化单元完成生产过程的不可预测性要比人类工人少。因此,产品质量更加可控和稳定。
  Generally speaking, the unpredictability of the production process completed by the automation unit is less than that of human workers. Therefore, the product quality is more controllable and stable.
  7.最佳的地面空间利用
  The best use of ground space
  机器人是建立在小底座上的,以适应小区域。除了地面之外,机器人还可以安装在墙壁、天花板、火车线和货架上。它们可以在小地方完成工作,为您节省重要的地面空间。
  The robot is built on a small base to adapt to small areas. In addition to the ground, robots can also be installed on walls, ceilings, train lines and shelves. They can do work in small places, saving you important floor space.
  8.简单的整合
  Simple integration
  生产力公司将与您合作,开发一个完整的解决方案,包括硬件、软件和控制。您的单元将经过生产力公司的测试并交付生产,使您可以在车间安装后立即开始生产零件。
  Productivity companies will work with you to develop a complete solution, including hardware, software and control. Your unit will be tested by a productivity company and delivered for production, allowing you to start producing parts immediately after installation in the workshop.
  9.最大限度地提高你的劳动力
  Maximize your workforce
  统计数据显示,在未来三十年内功劳动型工人大量减少,而提前选择自动化生产线能够避免企业因招不到工人而导致减产或停产等后果,让非标自动化生产线成为真正的、实用的解决方案。
  Statistics show that there will be a large reduction of skilled workers in the next three decades. Choosing an automated production line in advance can avoid the consequences of production reduction or stoppage due to the inability to recruit workers, and make the automated production line a real and practical solution.
  10.提高生产力
  Improve productivity
  这些系统实现了工厂和工业流程的自动化,可以每周七天、每天24小时连续进行大规模生产,从而提高生产力,减少装配时间。
  These systems realize the automation of factory and industrial processes, and can continuously conduct large-scale production 24 hours a day, 7 days a week, thereby improving productivity and reducing assembly time.
  11.高质量
  High quality
  通过在工业流程的各个阶段利用自适应控制和监测,这些系统成功地消除了人为错误,因此提高了所提供产品的质量和同质性。经过几个小时的持续工作,性能并没有受到影响。
  By using adaptive control and monitoring at all stages of the industrial process, these systems have successfully eliminated human errors, thereby improving the quality and homogeneity of the products provided. After several hours of continuous work, the performance was not affected.
  12.提高一致性
  Improve consistency
  机器和计算机以一致和恒定的速度工作。因此,当用自动化系统控制时,自动化制造过程具有更长的长度、稳定性和稳固性。
  Machines and computers work at a consistent and constant speed. Therefore, when the automatic system is used for control, the automatic manufacturing process has a longer length, stability and stability.
  13.削减成本的措施
  Cost cutting measures
  尽管工业自动化系统的初始投资可能是巨大的,但应用这项技术将使数据分析成本降低。此外,由于这种自动数据分析,机器故障和服务中断的危险被减少到最低限度。
  Although the initial investment in industrial automation systems may be huge, the application of this technology will reduce the cost of data analysis. In addition, due to this automatic data analysis, the risk of machine failure and service interruption is minimized.
  14.增强工作条件
  Enhanced working conditions
  在拥有工业自动化系统的工厂里,工人的工作时间更短,有更多时间用于高附加值的工作。
  In factories with industrial automation systems, workers have shorter working hours and more time for high value-added work.
  15.附加值增加了
  Added value increased
  由于自动化技术的应用,员工不必再进行枯燥和常规的工作。当机器和计算机的活动将员工从完成这些工作中解放出来时,他们就可以在公司的其他部分执行更多的增值任务,从而获得更大的利益。
  Because of the application of automation technology, employees no longer have to do boring and routine work. When the activities of machines and computers liberate employees from completing these tasks, they can perform more value-added tasks in other parts of the company, thus obtaining greater benefits.
  16.提高人的能力
  Improving human capacity
  企业用于非标自动化服务的系统不仅能完成人类会做的职责,而且还能执行超出人类能力的工作。它们在尺寸、重量、速度和阻力等方面都有优势。
  The system used by enterprises for automated services can not only fulfill the responsibilities that human beings will do, but also perform the work beyond human capabilities. They have advantages in size, weight, speed and resistance.
  17.提高系统的适应性
  Improve the adaptability of the system
  系统的适应性,能够随时为新的生产计划重新调整和重新定位;机器人适应性强,容易在新的应用中重新部署;机器人可以随时在各种项目之间转换,而不需要完全重建生产线。有了自动抓取器和视觉,快速转换可以使不同的零件尺寸和形状成为同一次运行的一部分。混合流生产方法在应对需求波动方面提供了更大的灵活性。
  The adaptability of the system can be adjusted and repositioned for new production plans at any time; Robots are adaptable and easy to redeploy in new applications; Robots can switch between various projects at any time without completely rebuilding the production line. With automatic gripper and vision, rapid conversion can make different part sizes and shapes part of the same operation. The mixed flow production method provides greater flexibility in responding to demand fluctuations.
  总之,非标自动化生产线通过控制系统能够避免很多不可预测的意外事故发生,提高生产效益,保证产品品质。对于企业的长远发展有着非常重要的意义。
  In a word, the automatic production line can avoid many unpredictable accidents through the control system, improve production efficiency and ensure product quality. It is of great significance for the long-term development of enterprises.