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插座自动化流水线设备的引进提升了产品品质

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  安全插座采用的自动化流水线设备,通过保护门自动化车间,保护门的自动化组装和检测,不仅降低了产品制造成本,而且保证了关键零部件品质和良品率。
  The automatic assembly line production equipment adopted by the safety socket not only reduces the product manufacturing cost, but also ensures the quality and yield of key parts and components through the automatic assembly and inspection of the protection door.

保护门自动化车间流水线
  保护门自动化车间流水线
  Automatic workshop assembly line of protective door
  

  新国标要求插座厂商对于产品的检测更加严格。像公牛、拳王等大品牌厂商对于插拔、安全门安全测试都非常重视,甚至像公牛插座产品极限能够达到2万次验证不受损伤。
  The new national standard requires socket manufacturers to test products more strictly. Big brand manufacturers such as bulls and boxers attach great importance to plug-in and safety door safety testing, and even the product limit of bull socket can reach 20000 times without damage.


  公牛自动化检测流水线

  公牛自动化检测流水线
  Bull automatic inspection line


  对于拥有51个零件的插座来说,每一个卡扣、每一个焊锡都关乎着产品的安全性能,这就要求企业对材料选取、工程技术、工艺技术、流程设计等方面就要非常用心了。举例来说,公牛新国标插座的核心部件铜条采用了更安全的一体冲压铜条方案,即铜条周围均有外壳嵌套,铜条与外壳贴合紧密,确保了复杂使用环境中铜条不会与插座发生松动。
  For the socket with 51 parts, each buckle and solder is related to the safety performance of the product, which requires the enterprise to be very careful in material selection, engineering technology, process technology, process design, etc. For example, the core component copper bar of bull's new national standard socket adopts a safer one-piece stamping copper bar scheme, that is, the copper bar is nested around the copper bar, and the copper bar is closely connected with the shell, which ensures that the copper bar will not loosen with the socket in complex use environment.

公牛一体冲压铜条技术生产流水线
  公牛一体冲压铜条技术生产流水线
  Production line of bull integrated stamping copper bar technology

 

  自动化流水线设备对于产品品质的提升是多方面的,只有产品品质得到了保证,才能满足消费者的需求,实现品牌价值。
  Automatic assembly line equipment for the improvement of product quality is multifaceted. Only when the product quality is guaranteed can we meet the needs of consumers and realize the brand value.
  新国标中明确提出的增加保护门、电源线加粗、材料阻燃提升的改进,哪一项都需要增加原材料。以电源线加粗为例,新国标要求电线的导线直径增加33%,这意味着使用的铜丝要相应增加33%,据行业专家估计,单这一项改进,插座的成本要提升20%以上。
  The new national standard clearly proposed to increase the protection door, power line thickening, material flame retardant improvement, which need to increase raw materials. Taking the power line thickening as an example, the new national standard requires that the wire diameter of the wire be increased by 33%, which means that the copper wire used should be increased by 33%. According to the estimation of industry experts, the cost of socket outlet will be increased by more than 20%.
  也就是说在成本上的压力,是显而易见的。目前插座新国标虽然还未正式实施,但很多企业也在积极布局中,另一方面,生产新国标插座,将会对于中小型企业产生巨大的压力。这个压力表现在制造成本和技术专利两方面。
  In other words, the pressure on the cost is obvious. At present, although the new national standard of socket has not been formally implemented, many enterprises are also actively layout. On the other hand, the production of new national standard socket will have great pressure on small and medium-sized enterprises. This pressure is reflected in manufacturing costs and technology patents.
  新国标实施之后插座品质将会明显提升。增加安全保护门,给用户安全增加了一道防线,而要做到安全门高质量高效率的完成,上线插座安全门智能自动化车间就显得非常有必要了。
  After the implementation of the new national standard, the socket quality will be significantly improved. Adding safety door adds a line of defense to the safety of users. In order to complete the safety door with high quality and high efficiency, it is necessary to put the safety door intelligent automation workshop on line.