The automatic assembly line production equipment adopted by the safety socket not only reduces the product manufacturing cost, but also ensures the quality and yield of key parts and components through the automatic assembly and inspection of the protection door.
Automatic workshop assembly line of protective door
The new national standard requires socket manufacturers to test products more strictly. Big brand manufacturers such as bulls and boxers attach great importance to plug-in and safety door safety testing, and even the product limit of bull socket can reach 20000 times without damage.
Bull automatic inspection line
For the socket with 51 parts, each buckle and solder is related to the safety performance of the product, which requires the enterprise to be very careful in material selection, engineering technology, process technology, process design, etc. For example, the core component copper bar of bull's new national standard socket adopts a safer one-piece stamping copper bar scheme, that is, the copper bar is nested around the copper bar, and the copper bar is closely connected with the shell, which ensures that the copper bar will not loosen with the socket in complex use environment.
Production line of bull integrated stamping copper bar technology
Automatic assembly line equipment for the improvement of product quality is multifaceted. Only when the product quality is guaranteed can we meet the needs of consumers and realize the brand value.
The new national standard clearly proposed to increase the protection door, power line thickening, material flame retardant improvement, which need to increase raw materials. Taking the power line thickening as an example, the new national standard requires that the wire diameter of the wire be increased by 33%, which means that the copper wire used should be increased by 33%. According to the estimation of industry experts, the cost of socket outlet will be increased by more than 20%.
In other words, the pressure on the cost is obvious. At present, although the new national standard of socket has not been formally implemented, many enterprises are also actively layout. On the other hand, the production of new national standard socket will have great pressure on small and medium-sized enterprises. This pressure is reflected in manufacturing costs and technology patents.
After the implementation of the new national standard, the socket quality will be significantly improved. Adding safety door adds a line of defense to the safety of users. In order to complete the safety door with high quality and high efficiency, it is necessary to put the safety door intelligent automation workshop on line.