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5G+人工智能视觉检测技术加快了企业数字化转型的步伐

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  在5G、AI等技术加持下,机器人被机器视觉检测技术赋予了“眼睛”和“大脑”,以便实时获取图像、感知目标,从而使得机器的自动化运行和智能化操作水平得以有效提升,也将人从“产品检测”的密集型劳动中解放出来,这一场景业已成为工业智能制造的重要标志之一。
  Thanks to 5g, AI and other technologies, robots are endowed with "eyes" and "brains" by machine vision detection technology, so as to acquire images and perceive targets in real time. Thus, the level of automatic operation and intelligent operation of machines can be effectively improved, and people will be liberated from the intensive labor of "product inspection". This scene has become an important target of industrial intelligent manufacturing First of all.
  基于机器视觉检测技术,在工业制品质量检测领域的应用于检测汽车的气缸套。
  Based on machine vision inspection technology, it is applied in the field of industrial product quality inspection to detect the cylinder liner of automobile.

机器视觉检测技术检测气缸套
 

  在传统汽车及装备制造中,产品质检全程由人工抽检来完成,检测质量全凭工人经验,人工成本高且产品不良率很难达到理想标准,“现在采用了移动‘5G+机器视觉’技术之后,通过高清图像拍摄和云平台数据快速处理,机器质检取代了人工检测,之前的抽样检测变成了全量检测,不仅降低了企业的人工成本,也可以让更多的人力资源从简单劳动中解放出来,充实到企业产能拓展的其他领域。
  In the traditional automobile and equipment manufacturing, the whole process of product quality inspection is completed by manual sampling. The inspection quality is entirely based on the experience of workers. The labor cost is high, and the product defect rate is difficult to reach the ideal standard. "After adopting the mobile '5g + machine vision" technology, through high-definition image shooting and cloud platform data rapid processing, machine quality inspection replaces manual inspection, and the previous sampling inspection As a result, it not only reduces the labor costs of enterprises, but also frees more human resources from simple labor and enriches them to other fields of enterprise capacity expansion.
  此外,该设备还能自动统计检测总数、缺陷总数、缺陷类型等信息,并将信息传输至云端,为满足不同客户市场需求提供数据支撑。
  In addition, the equipment can automatically count the total number of detection, total number of defects, defect types and other information, and transmit the information to the cloud, providing data support to meet the needs of different customer markets.
  目前,该设备已成功应用于中原内配出口产品生产线,自5G智能设备上线运行以来,中原内配实现了出口产品质量“零”纠纷。
  At present, the equipment has been successfully applied to the production line of Zhongyuan internal distribution export products. Since the 5g intelligent equipment was put into operation, Zhongyuan internal distribution has realized zero dispute on the quality of export products.
  目前,移动“5G+机器视觉”已成为智能制造中最重要也是最大的应用场景,可代替人工从事产品缺陷检测、尺寸检测和机械手无序抓取等操作,并具有“更准、更快、更易”的优势,同时可利用深度学习技术,提高识别准确率,达到为制造企业降本增效的目的。
  At present, mobile "5g + machine vision" has become the most important and largest application scene in intelligent manufacturing. It can replace manual operation such as product defect detection, size detection and manipulator disorderly grasping, and has the advantages of "more accurate, faster and easier". At the same time, it can use deep learning technology to improve the recognition accuracy and achieve the purpose of reducing cost and increasing efficiency for manufacturing enterprises.
  除用于汽车与装备制造外,“5G+机器视觉”在食品、电子、医药、卫材等行业也已实现产品在线智能缺陷检测及高精度尺寸测量,目前我省已开发完成多个行业应用解决方案,在食品、瓶装水等多个行业的龙头企业成功应用。
  In addition to automobile and equipment manufacturing, "5g + machine vision" has also realized on-line intelligent defect detection and high-precision dimensional measurement in food, electronics, medicine, sanitary materials and other industries. At present, our province has developed a number of industry application solutions, which have been successfully applied in leading enterprises in food, bottled water and other industries.
  5G智能包装缺陷检测设备,可完成对食品包装袋从日期标注到封口、空袋等各类缺陷的检测,同时在后台实时生成包装袋检测数量、存在问题等数据,检测准确率达到99.99%。以前每条生产线需要两个人来做包装袋质检,设备上线后一个人可兼顾十条生产线质检,工作效率大为提升。
  5g intelligent packaging defect detection equipment can complete the detection of food packaging bags from date marking to sealing, empty bags and other defects. At the same time, the real-time generation of packaging bag detection quantity, existing problems and other data in the background, the detection accuracy rate reaches 99.99%. In the past, each production line needed two people to do the quality inspection of packaging bags. After the equipment went online, one person could take care of the quality inspection of ten production lines, which greatly improved the work efficiency.
  5G+人工智能视觉检测技术不仅解决了人工检测精度低、准确率低、检测速度低等问题,也通过解放劳动力间接为企业缓解了招工难的现实压力。在降低企业用工成本的同时,也为制造企业加快数字化转型步伐创造了有利条件。
  5g + artificial intelligence vision inspection technology not only solves the problems of low accuracy, low accuracy and low detection speed, but also indirectly relieves the real pressure of recruitment difficulties for enterprises by liberating labor force. At the same time, it also creates favorable conditions for manufacturing enterprises to accelerate the pace of digital transformation.