Thanks to 5g, AI and other technologies, robots are endowed with "eyes" and "brains" by machine vision detection technology, so as to acquire images and perceive targets in real time. Thus, the level of automatic operation and intelligent operation of machines can be effectively improved, and people will be liberated from the intensive labor of "product inspection". This scene has become an important target of industrial intelligent manufacturing First of all.
Based on machine vision inspection technology, it is applied in the field of industrial product quality inspection to detect the cylinder liner of automobile.
In the traditional automobile and equipment manufacturing, the whole process of product quality inspection is completed by manual sampling. The inspection quality is entirely based on the experience of workers. The labor cost is high, and the product defect rate is difficult to reach the ideal standard. "After adopting the mobile '5g + machine vision" technology, through high-definition image shooting and cloud platform data rapid processing, machine quality inspection replaces manual inspection, and the previous sampling inspection As a result, it not only reduces the labor costs of enterprises, but also frees more human resources from simple labor and enriches them to other fields of enterprise capacity expansion.
In addition, the equipment can automatically count the total number of detection, total number of defects, defect types and other information, and transmit the information to the cloud, providing data support to meet the needs of different customer markets.
At present, the equipment has been successfully applied to the production line of Zhongyuan internal distribution export products. Since the 5g intelligent equipment was put into operation, Zhongyuan internal distribution has realized zero dispute on the quality of export products.
At present, mobile "5g + machine vision" has become the most important and largest application scene in intelligent manufacturing. It can replace manual operation such as product defect detection, size detection and manipulator disorderly grasping, and has the advantages of "more accurate, faster and easier". At the same time, it can use deep learning technology to improve the recognition accuracy and achieve the purpose of reducing cost and increasing efficiency for manufacturing enterprises.
In addition to automobile and equipment manufacturing, "5g + machine vision" has also realized on-line intelligent defect detection and high-precision dimensional measurement in food, electronics, medicine, sanitary materials and other industries. At present, our province has developed a number of industry application solutions, which have been successfully applied in leading enterprises in food, bottled water and other industries.
5g intelligent packaging defect detection equipment can complete the detection of food packaging bags from date marking to sealing, empty bags and other defects. At the same time, the real-time generation of packaging bag detection quantity, existing problems and other data in the background, the detection accuracy rate reaches 99.99%. In the past, each production line needed two people to do the quality inspection of packaging bags. After the equipment went online, one person could take care of the quality inspection of ten production lines, which greatly improved the work efficiency.
5g + artificial intelligence vision inspection technology not only solves the problems of low accuracy, low accuracy and low detection speed, but also indirectly relieves the real pressure of recruitment difficulties for enterprises by liberating labor force. At the same time, it also creates favorable conditions for manufacturing enterprises to accelerate the pace of digital transformation.