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瓶装饮料自动化生产线及设备的原理和结构

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  整个饮料自动化设备生产过程的整线自动化和数字化管理近年来得到了有效的提高,基本实现了设备和生产数据的自动采集,记录分析与统计输出的数字化。瓶装饮料的自动化智能制造模式运用强大的信息化系统的分析处理能力对生产设备实现管控,不仅会自动根据产品情况向设备下传工艺配方,还同时传递控制参数到相关设备,并实时检查设备参数的合理性。
  In recent years, the automation of the whole production line and the digital management of the whole plant have been effectively improved. The automatic collection of equipment and production data, the digitization of record analysis and statistical output are basically realized. The automatic intelligent manufacturing mode of bottled beverage uses the analysis and processing ability of powerful information system to control the production equipment. It will not only automatically transfer the process formula to the equipment according to the product situation, but also transfer the control parameters to the relevant equipment, and check the rationality of the equipment parameters in real time.
  当然,自动化生产设备会根据对实际的生产过程,生产结果的统计分析,对工艺流程提供自动的优化方案。饮料智能工厂通过MES系统获取订单后,会根据原材料库存、生产线状态等因素分析并自动分配生产任务到生产线进行制造,并根据产品的生产周期计算出库发货时间。
  Of course, the automatic production equipment will provide automatic optimization scheme for the process flow according to the statistical analysis of the actual production process and production results. After the beverage intelligent factory obtains the order through the MES system, it will analyze and automatically assign the production task to the production line for manufacturing according to the raw material inventory, production line status and other factors, and calculate the delivery time according to the production cycle of the product.
  通过现代传感与自动化技术,对全国各工厂的每个车间及设备进行数字化的升级,基于生产线数据系统LDS构架,进行实时的数据采集、状态监控与分析。
  Through the modern sensing and automation technology, each workshop and equipment of each factory in China is upgraded digitally. Based on the LDS framework of production line data system, real-time data acquisition, status monitoring and analysis are carried out.
  采用“集团-分公司-车间”二级三层的构架,即集团公司对分公司工厂进行智能监控,分公司对车间设备进行智能监控管理。实现从车间生产线传感器到ERP的深度数字化,使每个管理层随时掌握生产线运行状态及各种设备参数运行情况。生产流程如下:
  The two-level and three-tier structure of "group branch workshop" is adopted, that is, the group company carries out intelligent monitoring on the branch factory, and the branch company carries out intelligent monitoring and management on the workshop equipment. It realizes the deep digitization from the workshop production line sensor to ERP, so that each management level can grasp the operation status of the production line and various equipment parameters at any time. The production process is as follows:
  1、链板输送机的输送面平坦光滑,摩擦力小,物料在输送线之间的过渡平稳。
  1. The conveying surface of the chain plate conveyor is flat and smooth, the friction force is small, and the transition of materials between the conveying lines is smooth.
  2、链板有不锈钢和工程塑料等材质,规格品种繁多,可根据输送物料和工艺要求选用,能满足各行各业不同的需求。
  2. The chain plate is made of stainless steel and engineering plastics, with various specifications and varieties. It can be selected according to the conveying materials and process requirements, and can meet the different needs of all walks of life.
  3、输送速度准确稳定,能保证精确的同步输送。
  3. The conveying speed is accurate and stable, which can ensure accurate synchronous transportation.
  4、设备结构简单,维护方便、结构形式有:直线链板输送机、转弯链板输送机、螺旋链板输送机、爬坡链板输送机带机等多种形式,能满足各种工艺要求。饮料链板输送机两侧配以工作台、加装灯架,可作为电子仪表装配,食品包装等装配线。
  4. The equipment has simple structure, convenient maintenance, structure form: linear chain plate conveyor, turning chain plate conveyor, spiral chain plate conveyor, climbing chain plate conveyor belt conveyor and other forms, which can meet various process requirements. Both sides of beverage chain plate conveyor are equipped with worktable and light frame, which can be used as assembly line of electronic instrument and food packaging.
  山东红宝自动化有限公司定制研发的全自动、智能化的瓶装饮料自动化生产线设备,提高了饮料灌装制作行业的生产效率,生产过程安全卫生,符合指定的标准,进而推动了饮料行业的产业升级与变革。
  Shandong Hongbao Automation Co., Ltd. has customized and developed fully automatic and intelligent automatic production line equipment for bottled drinks, which improves the production efficiency of the beverage filling industry, the production process is safe and hygienic, and meets the specified standards, thus promoting the industrial upgrading and reform of the beverage industry.