In recent years, the automation of the whole production line and the digital management of the whole plant have been effectively improved. The automatic collection of equipment and production data, the digitization of record analysis and statistical output are basically realized. The automatic intelligent manufacturing mode of bottled beverage uses the analysis and processing ability of powerful information system to control the production equipment. It will not only automatically transfer the process formula to the equipment according to the product situation, but also transfer the control parameters to the relevant equipment, and check the rationality of the equipment parameters in real time.
Of course, the automatic production equipment will provide automatic optimization scheme for the process flow according to the statistical analysis of the actual production process and production results. After the beverage intelligent factory obtains the order through the MES system, it will analyze and automatically assign the production task to the production line for manufacturing according to the raw material inventory, production line status and other factors, and calculate the delivery time according to the production cycle of the product.
Through the modern sensing and automation technology, each workshop and equipment of each factory in China is upgraded digitally. Based on the LDS framework of production line data system, real-time data acquisition, status monitoring and analysis are carried out.
The two-level and three-tier structure of "group branch workshop" is adopted, that is, the group company carries out intelligent monitoring on the branch factory, and the branch company carries out intelligent monitoring and management on the workshop equipment. It realizes the deep digitization from the workshop production line sensor to ERP, so that each management level can grasp the operation status of the production line and various equipment parameters at any time. The production process is as follows:
1. The conveying surface of the chain plate conveyor is flat and smooth, the friction force is small, and the transition of materials between the conveying lines is smooth.
2. The chain plate is made of stainless steel and engineering plastics, with various specifications and varieties. It can be selected according to the conveying materials and process requirements, and can meet the different needs of all walks of life.
3. The conveying speed is accurate and stable, which can ensure accurate synchronous transportation.
4. The equipment has simple structure, convenient maintenance, structure form: linear chain plate conveyor, turning chain plate conveyor, spiral chain plate conveyor, climbing chain plate conveyor belt conveyor and other forms, which can meet various process requirements. Both sides of beverage chain plate conveyor are equipped with worktable and light frame, which can be used as assembly line of electronic instrument and food packaging.
Shandong Hongbao Automation Co., Ltd. has customized and developed fully automatic and intelligent automatic production line equipment for bottled drinks, which improves the production efficiency of the beverage filling industry, the production process is safe and hygienic, and meets the specified standards, thus promoting the industrial upgrading and reform of the beverage industry.