必读：码垛机器人常见故障分析及解决方案
发布时间：
2023-02-10 11:30
码垛机器人不仅可以将物品进行码垛，还能根据程序设计的要求编组和层数，完成对箱子、袋子等各种类型的产品进行码垛。码垛机器人的结构主要由压平输送机、缓停输送机、转位输送机、托盘仓、托盘输送机、编组机、推袋装置、码垛装置、垛盘输送机组成，其结构设计优化，动作平稳可靠。
The palletizing robot can not only stack the goods, but also stack various types of products such as boxes and bags according to the requirements of the program design and the number of layers. The structure of palletizing robot is mainly composed of flattening conveyor, slow stop conveyor, transfer conveyor, pallet bin, pallet conveyor, marshalling machine, bag pushing device, palletizing device and palletizing tray conveyor. Its structural design is optimized and its action is stable and reliable.
在使用码垛机器人之前一定要对其结构有一定的了解，按照说明书上的说明进行安装、操作。这里需要注意的一点是在设备使用之前要先将设备进行预热，打开电源开关，几秒预热后，烫头温度达到工作要求，才能进行工作。如果遇到突发状况，立刻按紧急按钮，停止工作。
Before using the palletizing robot, we must have a certain understanding of its structure, and install and operate according to the instructions in the manual. One point that needs to be noted here is that before the equipment is used, it is necessary to preheat the equipment, turn on the power switch, and after a few seconds of preheating, the temperature of the iron head can meet the working requirements before the work can be carried out. In case of emergency, press the emergency button immediately to stop working.
码垛机器人出现故障后，不要慌，这里小编给大家详细介绍一下机器人出现以下问题的处理方法。
After the robot panic, do not introduce the following small problems.
故 障 1：限位开关失效或限位开关线路有故障。
Fault 1: limit switch failure or limit switch circuit fault.
处理方法：用万用表电阻档测相应的限位开关是否损坏及限位开关的相应线路。这种情况下，按“码垛机进退”拨动开关时，变频器没有频率输出。
Treatment method: use the resistance of multimeter to measure whether the corresponding limit switch is damaged and the corresponding circuit of the limit switch. In this case, when pressing the "stacker forward and backward" toggle switch, the frequency converter has no frequency output.
故 障 2：夹钉动作太慢或夹钉行程不足：螺栓松了，零件磨损
Fault 2: the action of clamping nail is too slow or the travel of clamping nail is insufficient: the bolt is loose and the parts are worn
处理方法：可以将螺栓旋紧，注意前扣轴的正确位置更换零件
Processing method: the bolt can be tightened, pay attention to the correct position of the front buckle shaft, and replace the parts
故 障3：扳机处漏气，开关阀环或开关座环损坏
Fault 3: there is air leakage at the trigger, and the on / off valve ring or switch seat ring is damaged
处理方法：更换
Treatment method: replace
故 障 4：拨动开关损坏或控制线路断开。
Fault 4： The toggle switch is damaged or the control circuit is disconnected.
处理方法：用万用表检查拨动开关或控制线路。这种情况下，按“叠板机进退”拨动开关时，变频器没有频率输出。
Treatment: check the toggle switch or control circuit with a multimeter. In this case, when pressing the "folding machine forward and backward" toggle switch, the frequency converter has no frequency output.
故 障 5：小型继电器或继电器电路板损坏。
Fault 5： Small relay or relay circuit board damaged.
处理方法：检查小型继电器或继电器电路板损坏。
Treatment: check small relay or relay circuit board damage.
故 障 6：交流接触器损坏或控制线路断开。
Fault 6： The AC contactor is damaged or the control line is disconnected.
处理方法：检查交流接触器或控制线。这种情况下，变频器有频率输出。
Treatment method: check AC contactor or control line. In this case, the frequency converter has a frequency output.
故 障 7：活塞杆处漏气：主体底部环损坏
Fault 7: air leakage at the piston rod: the bottom ring of the main body is damaged
处理方法：更换
Treatment method: replace
故 障 8：排气口漏气：开关阀环或开关座环损坏或活塞环损坏
Fault 8: air leakage at the exhaust port: damaged on / off valve ring or switch seat ring or piston ring
处理方法：更换
Treatment method: replace
码垛机器人逐渐取代了人工码垛和搬运，既省时又省力，而且能更好地推动企业的进步。山东红宝电子有限公司作为知名的全自动码垛机生产厂家采用的都是触屏控制，越来越智能化管理，操作起来很简单，一套工作流程完成了自动化包装生产线作业，提升了生产效率，为企业创造出更多财富。
Palletizing robot gradually replaced manual palletizing and handling, which not only saves time and effort, but also can better promote the progress of enterprises. Shandong Hongbao Electronic Co., Ltd. as a well-known full-automatic palletizer manufacturer, adopts touch-screen control, more and more intelligent management, and the operation is very simple. A set of workflow completes the operation of automatic packaging production line, improves the production efficiency and creates more wealth for the enterprise.
码垛机器人,自动化包装生产线