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汽车自动化装配生产线方案,领略智能化设备的魅力!

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  工业4.0时代很多汽车制造商开始对生产线进行升级改造,生产自动化、智能化已经成为新的发展方向。汽车自动化生产线设备是通过机器互联、大数据处理实现智能生产,自动化技术在汽车制造业的广泛应用,已然为汽车业带来了空前的生产力。
  In the era of industry 4.0, many automobile manufacturers began to upgrade their production lines. Production automation and intelligence have become a new development direction. Automobile automatic production line equipment realizes intelligent production through machine interconnection and big data processing. The wide application of automation technology in automobile manufacturing industry has brought unprecedented productivity to the automobile industry.
  山东红宝自动化有限公司会根据汽车自动化生产线的实际运行情况制定针对性的解决方案,运用自动化技术结合精益生产的理念,既省力又降低人工劳动,从而简化汽车生产作业线,提升生产效率,以达到强质、增效、降本的效果。接下来让我们一起走进汽车制造工厂来领略下自动化装配生产线的独特魅力。
  Shandong Hongbao Automation Co., Ltd. will formulate targeted solutions according to the actual operation of the automobile automation production line, and use automation technology combined with the concept of lean production, which not only saves labor but also reduces labor, so as to simplify the automobile production line, improve production efficiency, and achieve the effect of strong quality, efficiency and cost reduction. Next, let's walk into the automobile manufacturing factory to appreciate the unique charm of the automatic assembly line.
  冲压车间
  Stamping workshop
  冲压工艺包括裁切、冲孔、拉延、成型4道工序,高标准的工厂会加上挤压;采用了裁切、冲孔、拉延、挤压、修边、成型6道工序。
  The stamping process includes four processes: cutting, punching, drawing and forming, and extrusion will be added to high standard factories; six processes including cutting, punching, drawing, extrusion, trimming and forming are adopted.
  机械冲压生产线具有高冲次、高质量、大尺寸和低耗能的特点,采用先进的料片拆垛方式,整线连续运行,每分钟可以冲压18个零件。6工序可以实现复杂造型的生产,保证车身部件、零件的高精度,零件公差可控制在正负0.2毫米以内。同时,伺服压机行程的曲线任意可调,可有效提高零件表面的质量及形状冻结性。
  The mechanical stamping production line has the characteristics of high punching times, high quality, large size and low energy consumption. It adopts advanced sheet destacking method and runs continuously. It can punch 18 parts per minute. 6 processes can realize the production of complex modeling, ensure the high precision of body parts and parts, and the tolerance of parts can be controlled within ± 0.2mm. At the same time, the stroke curve of servo press can be adjusted arbitrarily, which can effectively improve the surface quality and shape freezing property of parts.
  车身车间
  Body shop
  激光焊接技术,不同于传统的点焊,激光焊接技术可使不同钢板之间的连接处达到分子结合的状态,大大提高车辆结合的精度,可明显改善震动及噪声,并确保连接工艺焊缝的美观度和光洁度。
  Laser welding technology is different from the traditional spot welding. Laser welding technology can make the connection between different steel plates reach the state of molecular combination, greatly improve the accuracy of vehicle combination, significantly improve the vibration and noise, and ensure the beauty and smoothness of the welding seam of the connection process.
  ISRA视觉定位系统可对车辆侧围内和外板的下料工位进行实时的视觉定位:通过摄像头对定位孔拍照,计算出零件在空间的实际位置,并指示机器人按照零件的实际位置取件,零件的装配精度控制在±0.05mm以内,有效确保车身焊接的精度。
  Isra vision positioning system can carry out real-time visual positioning for the cutting position of the vehicle side wall inner and outer plate: take photos of the positioning hole by the camera, calculate the actual position of the parts in space, and instruct the robot to take parts according to the actual position of the parts. The assembly accuracy of the parts is controlled within ± 0.05mm, effectively ensuring the welding accuracy of the body.
 
  油漆车间
  Paint shop
  汽车制造工厂油漆车间采用先进的车身翻转(RODIP)技术,使车身完全浸没在电泳槽内并翻转长达5分钟,使车身均匀覆盖电泳层,保证外表内腔电泳膜厚度符合康采恩标准,确保车身防腐性能。
  Advanced body turnover (rodip) technology is adopted in the paint workshop of automobile manufacturing factory, which makes the car body completely immersed in the electrophoresis tank and turns over for 5 minutes, so that the body is evenly covered with electrophoretic layer, which ensures that the thickness of electrophoresis film in the outer and inner cavity conforms to the standard of Konzern and ensures the anti-corrosion performance of the body.
  此外,通过空腔注蜡技术在车身空腔内部注入一定量的液态蜡,从而在车身构件表面形成均匀的保护膜,防止水分进入内腔侵蚀,可以保证12年防腐蚀性能,大大增加车辆的使用年限,提高保值率。
  In addition, a certain amount of liquid wax is injected into the cavity of the car body through cavity wax injection technology, so as to form a uniform protective film on the surface of body components, prevent water from entering into the cavity erosion, which can ensure 12 years of anti-corrosion performance, greatly increase the service life of the vehicle and improve the value preservation rate.
  总装车间
  Assembly workshop
  总装车间的核心工作被称作:“Hochzeit”,就是将进行车身和底盘系统的组装,底盘与车身的合装系统,将复杂的底盘合装工作分解到10个合装工位进行,使用97把高精度枪,严格控制拧紧扭矩,保证产品质量。
  The core work of the general assembly workshop is called "Hochzeit", which is to assemble the body and chassis system, and the chassis and body assembly system, and decompose the complex chassis assembly work into 10 assembly positions, and use 97 high-precision guns to strictly control the tightening torque to ensure the product quality.
  其中,4个自动拧紧工位通过14根自动定位高精度拧紧轴,对底盘进行自动定位和拧紧工序,使车辆底盘部分的40多个连接点一次合拢到位。存储在云端的数据会通过无线WIFI网络,配合RFID无线射频技术自动识别车型,完全自动化,零偏差。实现高度自动化生产,提高了底盘安装的稳定性和一致性。
  Among them, the four automatic tightening stations carry out automatic positioning and tightening process for the chassis through 14 automatic positioning high-precision tightening shafts, so that more than 40 connection points of the vehicle chassis part are closed in place at one time. The data stored in the cloud will be automatically identified by wireless WiFi network and RFID radio frequency technology, which is fully automatic and zero deviation. To achieve a high degree of automation production, improve the stability and consistency of chassis installation.
  整车质量检测
  Vehicle quality inspection
  质量是汽车制造业的生命,凭借数字化高标准的线上监测和线下检测系统,确保每一辆新车都接受严格各项检测。对抽检车辆进行外饰、内饰、电器功能、机舱、底盘、路试、密封性等全方位的检测,包括舒适性检测、振动试验、电器检测、整车噪声检测、车内气味测试等。
  Quality is the life of the automobile manufacturing industry. With the digital high standard online monitoring and offline detection system, we can ensure that every new car is subject to strict inspection. Carry out all-round inspection on the exterior decoration, interior decoration, electrical function, engine room, chassis, road test and sealing performance of the sampled vehicles, including comfort test, vibration test, electrical detection, vehicle noise detection, interior odor test, etc.
  无论技术如何改进与提升,产品质量才是消费者关注的重点。在汽车自动化生产线设备运行的过程中,核心工作还是要对汽车进行全方面、多维度的检测,保证汽车质量。
  No matter how the technology is improved and improved, product quality is the focus of consumers' attention. In the process of automobile automatic production, the core work is to carry out all-round, multi-dimensional inspection of the car to ensure the quality of the car.