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视觉检测设备在工业非标自动化中的应用

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  视觉检测设备在工业自动化行业中是一种有价值的生产、装配和包装机制,视觉检测设备在自动化生产过程中检测产品的缺陷、尺寸、大小、瑕疵等方面有着不可估量的价值,能够有效的避免不合格产品流入到消费者的手中,是企业维护品牌形象的有效方式。机器视觉检测系统在工业自动化中有哪些分类及应用呢?
  Visual inspection equipment is a valuable production, assembly and packaging mechanism in the industrial automation industry. Visual inspection equipment has inestimable value in detecting product defects, size, size, defects and other aspects in the automated production process. It can effectively prevent unqualified products from flowing into the hands of consumers, and is an effective way for enterprises to maintain their brand image.


  机器视觉检测系统分为四类:
  Machine vision inspection systems are divided into four categories:
  1、表面缺陷检测:这是机械设备中最常用的功能之一,它可以在线检测产品表面的某些信息,是否有划痕、破损、油污粉尘、注射成型件等,是否存在白色服装的空白,是否存在印刷中的差错和遗漏,这些都可以通过机器视觉在线判断,机器视觉检测可以消除产品在生产过程中的缺陷,保证产品质量的稳定性。
  Surface defect detection: This is one of the most commonly used functions of mechanical equipment. It can detect some information on the product surface online, whether there are scratches, damages, oil dust, injection molded parts, etc., whether there are white clothing blanks, and whether there are errors and omissions in printing. These can be judged online through machine vision, which can eliminate defects in the production process, Ensure the stability of product quality.
  2、视觉尺寸测量:在线自动测量外观尺寸、外轮廓、孔径、高度、面积等,以判断产品是否合格,实现了在线非接触测量,不会对产品造成任何损害,提高了生产效率。
  Visual dimension measurement: online automatic measurement of appearance size, external contour, aperture, height, area, etc. to judge whether the product is qualified. Online non-contact measurement is realized, which will not cause any damage to the product and improves the production efficiency.
  3、模式识别功能:在线进行产品形状识别,颜色识别定位物体的位置,以及QR码识别和字符识别等功能。
  Pattern recognition function: online product shape recognition, color recognition, object location, QR code recognition, character recognition and other functions.
  4、机器人视觉定位功能:用于指导机器人在较宽范围内的操作和动作,定位并找出物体的位置坐标,引导机器人的各个物体的定位来操作机器的运动控制。
  Robot visual positioning function: it is used to guide the operation and action of the robot in a wide range, locate and find the position coordinates of objects, and guide the positioning of each object of the robot to operate the motion control of the machine.
  视觉检测自动化设备主要是根据客户的生产步骤和生产效率要求,通过设计一套自动机械机构,和电气控制逻辑,将人的动作取代并集成到一起,实现自动上料、自动组装、自动测试检测,并将这些数据保存下来,可以追踪产量效率、良率、能耗等。
  The visual inspection automation equipment is mainly based on the production steps and production efficiency requirements of customers. By designing a set of automatic mechanical mechanism and electrical control logic, human actions are replaced and integrated together to achieve automatic feeding, automatic assembly, automatic testing and detection. These data can be saved to track production efficiency, yield, energy consumption, etc.
  1、效率更高:人工检测效率低下。机器视觉检测速度要快得多,每分钟能够对数百个甚至数千个元件进行检测,而且能够24小时不间断持续工作。
  Higher efficiency: manual detection is inefficient. The machine vision inspection speed is much faster. It can detect hundreds or even thousands of components every minute, and can work continuously for 24 hours.
  2、准确性更高:人眼有物理条件的限制,也会受到主观性、身体精力等因素的影响,不能保证准确性。机器不受主观控制,只要参数设置没有差异,具有相同配置的多台机器就可以保证相同的精度。
  Higher accuracy: the human eye is limited by physical conditions, but also affected by subjectivity, physical energy and other factors, so accuracy cannot be guaranteed. Machines are not subject to subjective control. As long as there is no difference in parameter settings, multiple machines with the same configuration can ensure the same accuracy.
  3、总体成本更低:机器比人工检测更有效,从长远来说,机器视觉检测的成本更低。
  The overall cost is lower: machine detection is more effective than manual detection, and the cost of machine vision detection is lower in the long run.
  4、信息集成:机器视觉检测可以通过多站测量方法一次测量多个技术参数,例如要检测的产品的轮廓,尺寸,外观缺陷和产品高度。
  Information integration: machine vision inspection can measure multiple technical parameters at one time through multi station measurement method, such as the contour, size, appearance defect and product height of the product to be inspected.
  5、数字化统计管理:测量数据并在测量后生成报告,而无需一个个地手动添加。
  Digital statistical management: measure data and generate reports after measurement, without manually adding one by one.
  6、可适用于危险的检测环境:机器可以在恶劣、危险的环境中,以及在人类视觉难以满足需求的场合很好地完成检测工作。
  Suitable for dangerous detection environment: the machine can perform detection well in harsh and dangerous environments, as well as in situations where human vision cannot meet the needs.
  7、不会对产品造成接触损伤:机器视觉在检测工件的过程中,不需要接触工件,不会对工件造成接触损伤。人工检测必须对工件进行接触检测,容易产生接触损伤。
  It will not cause contact damage to the product: machine vision does not need to contact the workpiece in the process of detecting the workpiece, and it will not cause contact damage to the workpiece. Manual inspection must be carried out on the workpiece, which is easy to cause contact damage.
  8、更客观稳定:人工检测过程中,检测结果会受到个人标准、情绪、精力等因素的影响。而机器严格遵循所设定的标准,检测结果更加客观、可靠、稳定。
  More objective and stable: In the process of manual detection, the detection results will be affected by personal standards, emotions, energy and other factors. The machine strictly follows the set standards, and the detection results are more objective, reliable and stable.
  9、避免二次污染:人工操作有时会带来不确定污染源,而污染的工件。
  Avoid secondary pollution: manual operation may sometimes bring uncertain pollution sources and pollute workpieces.
  10、维护简单:对操作者的技术要求低,使用寿命长等优点。
  Simple maintenance: low technical requirements for operators, long service life, etc.
  山东红宝自动化有限公司在机器视觉检测领域积累了丰富经验,视觉检测设备广泛应用于家用电器、消费电子行业、新能源电池行业、线路板行业、医药行业、精密五金行业、食品行业等行业,为各大企业提供定制服务和自动化检测解决方案,帮助客户大幅度提高生产效率,降低生产成本,增强市场竞争力。
  Shandong Hongbao Automation Co., Ltd. has accumulated rich experience in the field of machine vision detection. Visual detection equipment is widely used in household appliances, consumer electronics, new energy battery industry, circuit board industry, medicine industry, precision hardware industry, food industry and other industries. It provides customized services and automated detection solutions for major enterprises, helping customers to significantly improve production efficiency and reduce production costs, Enhance market competitiveness.