码垛机器人在工业自动化生产中占有很大的市场份额
发布时间:
2023-02-10 11:24
现代化工厂对柔性化生产能力需求的提高,就预示着智能化、自动化的生产模式已经成为发展的必然。在各大型生产制造企业升级专项的过程中,工业机器人已成为重要的角色。在一些环境恶劣,人工不能操作的情况下,机械手臂可以完全不受时间和恶劣环境的限制,在既定的程序控制下代替人工完成指定的程序。例如搬运、上下料、打磨、喷涂、包装等等。
The increasing demand for flexible production capacity in modern chemical plants indicates that the intelligent and automatic production mode has become inevitable. Industrial robots have become an important role in the upgrading of large manufacturing enterprises. In some cases where the environment is harsh and manual operation is not possible, the manipulator can complete the specified procedure instead of manual operation under the control of the established procedure without being limited by time and harsh environment. Such as handling, loading and unloading, grinding, spraying, packaging, etc.
其中,码垛机器人是目前应用最广泛的场景之一,在工业机器人市场中占据很大的市场份额。
Among them, palletizing robot is one of the most widely used scenarios at present, and occupies a large market share in the industrial robot market.
尤其随着人工智能、大数据、传感器、机器视觉等信息技术的发展,更是促进了食品工业的“工业4.0”进程。在食品生产中,智能化设备的普及率越来越高,码垛机器人极大地缓解了生产企业在包装环节的人工难题,并提升了整条产线的自动化水平。
Especially with the development of artificial intelligence, big data, sensors, machine vision and other information technologies, it has promoted the "industry 4.0" process of the food industry. In the food production, the popularity of intelligent equipment is getting higher and higher. The palletizing robot has greatly alleviated the manual problems in the packaging link of production enterprises and improved the automation level of the whole production line.
码垛机器人是目前智能化程度较高的包装设备之一,运作灵活精准、快速高效、稳定性高,能极大地降低人工劳动强度。近几年,码垛机器人的优势日渐凸显,其在食品行业的应用场景也在拓宽。
Palletizing robot is one of the packaging equipment with a high degree of intelligence at present. It operates flexibly and accurately, is fast and efficient, has high stability, and can greatly reduce the labor intensity. In recent years, the advantages of palletizing robot have become increasingly prominent, and its application scenarios in the food industry are also expanding.
根据业内数据显示,2017年码垛机器人销量约为4.3万台,同比增长33%,预计2020年市场销量将超10万台,市场规模有望超165亿元。在现今机器人庞大的市场销量下,码垛机器人的占比超过了30%。这些数据表明,如今码垛机器人不仅是饱受市场追捧的热点,更是食品工业机器人产业发展的主要力量。
According to industry data, the sales volume of palletizing robots in 2017 was about 43000 units, a year-on-year increase of 33%. It is expected that the market sales volume will exceed 100000 units in 2020, and the market scale is expected to exceed 16.5 billion yuan. In today's huge market sales of robots, palletizing robots account for more than 30%. These data show that the palletizing robot is not only a hot spot in the market, but also a major force in the development of the robot industry in the food industry.
与人工码垛相比,码垛机器人优势突出。
Compared with manual palletizing, palletizing robot has outstanding advantages.
首先设备操作范围大,安全性能好,在一个直线的情况,而且只用到一个电机,所以码垛的效果非常好。
First of all, the equipment has a large operating range and good safety performance. In a straight line, only one motor is used, so the stacking effect is very good.
其次适用性强。因为智能化水平高,当产品的尺寸、体积、形状及托盘的外形尺寸发生变化时只需在触摸屏上稍做修改即可,不会影响产线的正常生产。
Secondly, it has strong applicability. Because of the high level of intelligence, when the size, volume, shape of the product and the overall dimension of the pallet change, it is only necessary to make a slight modification on the touch screen, which will not affect the normal production of the production line.
如今的码垛机器人不仅数量大,设备种类也非常丰富。按智能化水平可分为机器人码垛机、机械式码垛机;按工作方式分:磁力码垛、侧推码垛机、伺服码垛、机器人码垛机等。不同类型的码垛机器人能应付的工作场景各不相同,企业可根据需要自行选择。
Nowadays, there are not only a large number of palletizing robots, but also a very rich variety of equipment. According to the intelligent level, it can be divided into robot palletizer and mechanical palletizer; According to the working mode: magnetic stacking, side pushing stacking machine, servo stacking, robot stacking machine, etc. Different types of palletizing robots can cope with different working scenarios, and enterprises can choose according to their needs.
码垛机器人的工作系统包括控制器、编程器、机器人手爪、托盘输送、定位设备以及码垛模式软件等,部分设被还配备了自动称重、贴标签等功能,实现多功能一体化操作。如今,在技术人员的努力下,码垛机器人的底座、腰部、臀部、腕部和末端执行机构等关键部位都在得到优化,整体的结构性能持续提升。
The working system of the palletizing robot includes controller, programmer, robot gripper, pallet conveying, positioning equipment and palletizing mode software. Some quilt are also equipped with automatic weighing, labeling and other functions to realize multi-functional integrated operation. Now, with the efforts of technicians, the key parts of the palletizing robot, such as the base, waist, hip, wrist and end actuator, are being optimized, and the overall structural performance continues to improve.
除此之外,高智能化、微型化、自动避障成为码垛机器人研究领域的研究热点。在进一步综合人和机器特长的基础上,对机械手、电动滑轨、移动滑块的运动进行进一步优化,实现更加高速化、稳定化的工作效率。
In addition, high intelligence, miniaturization and automatic obstacle avoidance have become the research hotspots in the research field of palletizing robot. On the basis of further integrating the advantages of people and machines, the movement of manipulator, electric slide rail and moving slider is further optimized to achieve higher speed and stable work efficiency.
码垛机器人