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有效提高自动化流水线生产效率是降低生产成本的关键!

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  要想提高生产效率,企业首先考虑到的就是引进自动化设备生产线,在大批量生产的过程中,如果组装的不合理,就会使工人忙闲不均,造成浪费人力的现象,如何在生产过程中提高自动化流水线效率呢?
  In order to improve production efficiency, enterprises should first consider the introduction of automatic equipment production line. In the process of mass production, if the assembly is unreasonable, workers will be uneven and waste manpower. How to improve the efficiency of automatic flow line in the production process?


  1、根据生产需求定制自动化设备
  Customize automation equipment according to production requirements
  每一家企业的生产情况是独一无二的,设备的设计需要建立在企业实际情况的基础上,设计的合理性直接影响到产品的质量,从而影响企业生产的运行效率。
  The production situation of each enterprise is unique. The design of equipment needs to be based on the actual situation of the enterprise. The rationality of design directly affects the quality of products, thus affecting the operation efficiency of enterprise production.
  2、生产布局
  Production layout
  设备在车间生产操作的布局同样非常重要,布局尽量简单、明了。同时,要兼顾生产操作人员的操作习惯。若布局过于凌乱或者复杂,会降低线上操作人员生产效率。
  The layout of equipment production and operation in the workshop is also very important. The layout should be as simple and clear as possible. At the same time, the operating habits of production operators should be taken into account. If the layout is too messy or complex, it will reduce the production efficiency of online operators.
  3、生产管理
  Production management
  提高流水线设备的运行效率,离不开正规、有效的管理。管理作为企业的一门必须修课,是日常经营中必须时刻注意的。有效的生产管理,可以规范生产、规范操作,从而形成有效的、快速的反映机制,可以及时处理好生产中的突发状况。
  Improving the operation efficiency of assembly line equipment is inseparable from formal and effective management. As a necessary course for enterprises, management must be paid attention to all the time in daily operation. Effective production management can standardize production and operation, so as to form an effective and rapid response mechanism and deal with emergencies in production in time.
  4、日常维护保养
  Daily maintenance
  日常的维护保养可以有效防止过度老化、磨损带来的隐患。企业需要定期对设备进行检修,及时跟换磨损的零部件。
  Daily maintenance can effectively prevent hidden dangers caused by excessive aging and wear. The enterprise needs to overhaul the equipment regularly and replace the worn parts in time.
  自动化流水线的设计目标就是用最少的人工,达到最大的劳动生产效率。另外自动化流水线的布置还要与现代化管理相结合,不仅要考虑如何进行管理,还要考虑流水线是人和机器的有效组合。它不仅可以将输送系统、随行夹具和在线专机、检测设备等结合,还可以满足不同产品的装配要求。所以要想自动化流水线更好的为企业提高生产效率,就需要两者的良好配合。
  The design goal of automatic assembly line is to use the least labor to achieve the maximum labor production efficiency. In addition, the layout of automatic assembly line should be combined with modern management. We should not only consider how to manage, but also consider that the assembly line is an effective combination of people and machines. It can not only combine the conveying system, accompanying fixture, on-line special machine and testing equipment, but also meet the assembly requirements of different products. Therefore, in order to better improve the production efficiency of automatic assembly line for enterprises, we need a good cooperation between the two.