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视觉检测设备在食品饮料自动化生产流水线中的应用

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  如今食品行业的快速发展离不开自动化流水线设备的功劳,如何保证食品的合格率就需要引进机器视觉检测设备,视觉检测设备能够对连续、大批量生产的产品进行检测,比如矿泉水水内异物检测、饮料瓶盖的印刷质量检测,产品包装上的条码和字符识别等。
  Nowadays, the rapid development of the food industry is inseparable from the credit of automatic assembly line equipment. How to ensure the qualified rate of food requires the introduction of machine vision detection equipment, which can detect products produced in continuous and large quantities, such as foreign matter detection in mineral water, printing quality detection of beverage bottle caps, bar code and character recognition on product packaging, etc.


  饮料的生产过程中,自动化视觉检测设备在瓶盖外观缺陷检测中的应用主要有三个方面:
  In the process of beverage production, the application of automatic visual inspection equipment in the detection of bottle cap appearance defects mainly includes three aspects:
  一是尺寸测量,包括盖体外径、防伪环外径、盖子高度、螺纹内径、内塞外径等。
  One is dimensional measurement, including the outer diameter of the cover body, the outer diameter of the anti-counterfeiting ring, the height of the cover, the inner diameter of the thread, the outer diameter of the inner plug, etc.
  二是表面瑕疵检测,比如粘胶、毛边、缺口、变形、黑点、溢料、崩牙、色差、油污、褶皱等。
  The second is surface defect detection, such as viscose, burr, notch, deformation, black spot, overflow, tooth collapse, color difference, oil stain, fold, etc.
  三是瓶盖上的印刷质量检查,一些产品的瓶盖上会印有生产日期、保质期、条码、二维码等信息,需要检测是否存在缺印、漏印、印刷模糊、喷印不全、歪斜等不良情况。
  Third, the printing quality inspection on the bottle cap. The bottle cap of some products will be printed with production date, shelf life, bar code, QR code and other information. It is necessary to detect whether there are defects such as missing printing, missing printing, fuzzy printing, incomplete spray printing, skew and so on.
  视觉检测自动化设备采用自动上料方式,通过配置能够对瓶盖的正面、反面、内部、侧面360度进行全方位、全自动测量,还可以自动剔除不良品。检测数据实时存储,便于后续的管理和查询。
  The automatic visual inspection equipment adopts the automatic feeding mode. Through configuration, it can carry out all-round and automatic measurement of 360 degrees of the front, back, interior and side of the bottle cap, and automatically eliminate defective products. The detection data is stored in real time, which is convenient for subsequent management and query.
  为了保证生产中产品的质量,就必须进行缺陷检测。有些时候,微小尺寸的精确快速测量、形状匹配、字符编码有无等,用人眼根本无法连续稳定高效地进行,其他物理量传感器也难有用武之地,所以人们开始考虑把计算机的快速性、可靠性、结果的可重复性,从而在自动化生产流水线上引入机器视觉检测技术。
  In order to ensure the quality of products in production, defect detection must be carried out. Sometimes, the accurate and rapid measurement of small size, shape matching and character coding can not be carried out continuously, stably and efficiently with the human eye, and other physical quantity sensors can not be used. Therefore, people begin to consider the rapidity, reliability and repeatability of the computer, so as to introduce the machine vision detection technology into the automatic production line.
  机器视觉检测被越来越广泛地应用到产品检测环节,接下来我们就一起看看视觉检测在食品饮料行业中的应用:
  Machine vision detection is more and more widely used in product detection. Next, let's take a look at the application of vision detection in food and beverage industry:
  1、盒装/袋装食品外包装检测,对盒装/袋装食品的外包装进行检测(包括外包装破损、标签有无、生产日期有无等检测);
  Detection of the outer packaging of boxed / bagged food, including the detection of the outer packaging of boxed / bagged food (including the detection of the damage of the outer packaging, the presence or absence of the label, the presence or absence of the production date, etc.);
  2、对透明瓶装饮料的液位、异物进行检测,保障饮料灌装的一致性以及确保瓶内水中无异物;
  Detect the liquid level and foreign matters of transparent bottled drinks to ensure the consistency of beverage filling and ensure that there are no foreign matters in the water in the bottle;
  3、对瓶盖包装进行检测,剔除漏装瓶盖、瓶盖歪斜等不良品;
  Detect the bottle cap packaging and eliminate the defective products such as missing bottle cap and skew bottle cap;
  4、对易拉罐包装饮料、罐头食品等的拉环质量、生产日期有无、序列号等进行检测;
  Inspect the quality, production date and serial number of the pull ring of cans, packaged beverages and canned foods;
  5、纸盒饮料外包装检测:对纸盒饮料的外包装如吸管有无、插孔是否破损等进行检测;
  Carton beverage outer packaging inspection: inspect the outer packaging of carton beverage, such as whether there is straw and whether the jack is damaged;
  6、对瓶装、盒装饮料等的整体包装进行计数,保证包装数量。
  Count the overall packaging of bottled and boxed drinks to ensure the number of packages.
  在食品饮料的自动化生产线上合理配置机器视觉检查设备,利用光源和图像采集等装置,及时采集图像并进行处理,得到检测结果。操作简单,检测速度快,检测精度高,保证产品质量。
  The automatic production line of food and beverage shall be reasonably equipped with machine vision inspection equipment, and the images shall be collected and processed in time by using light source, image acquisition and other devices to obtain the detection results. It has the advantages of simple operation, fast detection speed and high detection accuracy to ensure product quality.