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非标自动化设备的特点及非标检测设备的选择标准

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  非标自动化设备是一个自定义的产品,它有很强的独特性,功能是根据企业用户工艺要求设计、定制的自动化机械设备,操作方便、灵活性不单一,功能可根据用户要求增加,变化空间较大,必须按照国家的严格要求进行设计、定制、开发与生产。非标自动化设备的应用领域包括:工业、电子、医疗、卫生及航空航天等。
  Non standard automation equipment is a customized product, which has strong uniqueness. Its function is an automatic mechanical equipment designed and customized according to the process requirements of enterprise users. It is convenient to operate and flexible. Its function can be increased according to the requirements of users, with large change space. It must be designed, customized, developed and produced according to the strict requirements of the state. Applications include: industry, electronics, medical treatment, health and aerospace.

非标自动化设备定制


  非标自动化设备的设计,更侧重于标准化。在生产当中是严格按照国家标准进行生产的。这也确保了可靠的产品安全,并且不会使其质量无法得到保证。
  The design of non-standard automation equipment focuses more on standardization. In production, it is produced in strict accordance with national standards. This also ensures reliable product safety and does not make its quality impossible to be guaranteed.
  非标自动化设备更注重模块化:因为每个使用者都可以根据自己的不同需求进行产品的定制。非标自动化设备在这方面就充分体现了其优越性,因为只有一个模块,所以能够更好地发挥这个模块的性能。
  Non standard automation equipment pays more attention to Modularity: because each user can customize products according to their different needs. Non standard automation equipment fully reflects its advantages in this regard. Because there is only one module, it can give better play to the performance of this module.
  非标自动化设备更注重简洁的设计,便捷的操作。不需要使用很复杂的设备,而且功能是自定义操作的,是一款相对简单的设备。有些产品更受欢迎是因为它有很多的功能,但我们有的时候并不需要那么多的功能,那应该怎么办呢?通过非标自动化设备可以把复杂的部位给删除掉,然后操作起来会更加容易。
  Non standard automation equipment pays more attention to simple design and convenient operation. There is no need to use very complex equipment, and the function is user-defined. It is a relatively simple device. Some products are more popular because they have many functions, but sometimes we don't need so many functions. What should we do? Complex parts can be deleted through non-standard automation equipment, and then it will be easier to operate.
  相对于标准的机械产品来说公司需要根据自己的需要来生产设备,非标自动化设备不是一般意义上的标准化生产,它具有较高的技术要求,它在每一个行业都能被使用,而且在各个行业也有着很好的评价。非标自动化设备,现在对其的应用更加的广泛,并且通过非标自动化设备的特点可以自定义,也让它可以在多个行业生存。
  Compared with standard mechanical products, the company needs to produce equipment according to its own needs. Non-standard automation equipment is not standardized production in the general sense. It has high technical requirements. It can be used in every industry and has a good evaluation in various industries. Non standard automation equipment is now more widely used, and it can be customized through the characteristics of non-standard automation equipment, which also allows it to survive in multiple industries.
  那么,如何选择符合自身产品检测需求的非标视觉检测设备?小编总结了以下几个主要需要考虑的方面:
  So, how to choose non-standard visual inspection equipment that meets the inspection needs of their own products? The sub editor summarizes the following main aspects to be considered:
  1、售后服务:设备出现故障问题后,确保在一定的时间内有专业的维修团队来对设备进行故障问题处理。
  After sales service: after equipment failure, ensure that there is a professional maintenance team to deal with the equipment failure within a certain period of time.
  2、集成度:紧固件,加工零件有数千种型号且尺寸不一。机器视觉检测设备的选择,是否能检测多种产品,也是生产制造业的主要考量因素。市面上的有些设备只能用于一种产品,甚至只能用于一种尺寸。因此,对于拥有多种产品的公司来说,这是巨大的成本负担。
  Integration: there are thousands of types and sizes of fasteners and processed parts. The choice of machine vision inspection equipment, whether it can detect a variety of products, is also the main consideration of the manufacturing industry. Some devices on the market can only be used for one product, or even one size. Therefore, for companies with multiple products, this is a huge cost burden.
  3、筛选的精准性:一般情况下合适的光源和镜头可以满足客户的需求,高精度相机会增加计算机的处理时间并影响检测速度。
  Accuracy of screening: generally, appropriate light source and lens can meet the needs of customers. High precision camera will increase the processing time of computer and affect the detection speed.
  4、检测项目:市面上销售的机器在基本尺寸量测上没有问题。目前,瑕疵的检测很少有厂商能够确实做到(例如破裂,压伤,变形等),但是紧固件在生产过程中,必然会有瑕疵产生,如果采用人工检测必然会消耗大量的人力和时间,且容易漏检造成客诉。其实如果光线设计得当,针对产品特性做设计,使产品对于光线的反射正确地投影至镜头上的话,上述压伤等瑕疵很容易就能够获得解决。
  Test items: the machines sold on the market have no problem in measuring the basic dimensions. At present, few manufacturers can actually detect defects (such as cracking, crushing, deformation, etc.), but fasteners will inevitably have defects in the production process. If manual detection is adopted, it will inevitably consume a lot of manpower and time, and it is easy to miss detection, resulting in customer complaints. In fact, if the light is properly designed and designed according to the characteristics of the product, so that the reflection of the product on the light can be correctly projected onto the lens, the above-mentioned bruises and other defects can be easily solved.
  5、筛选速度:速度决定了生产能力。如果要用机器替代大量的人工检测,则必须首先考虑速度。在市场上,机器销售者众说纷纭。基本上除了送料速度外,检测内容与相机取像速度也有一定影响。
  Screening speed: the speed determines the production capacity. If a large number of manual tests are to be replaced by machines, speed must be considered first. In the market, machine sellers have different opinions. Basically, in addition to the feeding speed, the detection content and the camera image taking speed also have a certain impact.
  6、整体性:筛选机在光学需求上需要一定的考虑外,机构设计的构造上也相当重要。送料顺畅与否以及检测完成后良品的运送与不良品剔除是否确实也占了选购非标自动化设备很大的考虑因素。
  Integrity: in addition to the optical requirements of the screening machine, the structure of mechanism design is also very important. Whether the feeding is smooth or not, as well as whether the delivery of good products and the elimination of bad products after the completion of testing do also account for a great consideration in the purchase of non-standard automation equipment.