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机器视觉检测设备对自动化生产线的重要作用

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  机器视觉检测设备与运动控制的结合,为工业自动化产线的升级带来一股新活力,也越来越多地被应用在非接触检测、测量场景中,用以提高加工精度、发现产品缺陷、进行自动分析与决策等,所以机器视觉检测设备对于自动化生产线有着重要的作用。
  The combination of machine vision inspection equipment and motion control brings a new vitality to the upgrading of industrial automation production line. It is also more and more used in non-contact detection and measurement scenes to improve processing accuracy, find product defects, and conduct automatic analysis and decision-making. Therefore, machine vision inspection equipment plays an important role in automatic production line.
机器视觉检测设备
  视觉检测是计算机视觉的一个分支,工业自动化领域中的视觉控制或视觉应用,主要指的是通过前端光学摄像头,从采集到的数字化图像中提取相关信息,进行分析处理之后,用于对生产线流程或质量的控制,以代替重复性人工操作。
  Visual inspection is a branch of computer vision. The visual control or visual application in the field of industrial automation mainly refers to the extraction of relevant information from the collected digital image by the front-end optical camera, which is used to control the process or quality of the production line after analysis and processing, so as to replace the repetitive manual operation.
  自动化生产线相比较传统的制造业加工模式可以确保产品质量的稳定性、一致性与均匀性,节约材料和能源,提高产品的竞争力,还可以用于高温、噪音、粉尘、有毒、辐射、危险等环境下的工作,从而减轻工人劳动强度,提高劳动生产力。
  Compared with the traditional manufacturing processing mode, the automatic production line can ensure the stability, consistency and uniformity of product quality, save materials and energy, and improve the competitiveness of products. It can also be used in the work under the environment of high temperature, noise, dust, toxicity, radiation and danger, so as to reduce the labor intensity of workers and improve the labor productivity.
  对于设备制造商而言,为了提高自动化生产线的生产效率,制造业产线升级的需求迫切,机器视觉检测设备的应用已经成为其中的一个重点。
  For equipment manufacturers, in order to improve the production efficiency of automatic production line, the need for upgrading manufacturing line is urgent, and the application of machine vision inspection equipment has become one of the key points.
  在使用机器视觉检测技术的过程中会发现,机器视觉和自动化控制往往分属于两套不同的系统之中,两者之间常常可能会由于通讯等多种因素而导致整个系统的不稳定。尤其是在当前多品种、小批量、柔性化的生产模式下,产线的频繁更换,增加了对机器视觉系统流程的修改和调试时间,从而大大影响了工厂产能,因此,机器视觉检测设备的稳定性、操作的便捷性是未来能够满足自动化生产线的核心技术。
  In the process of using machine vision technology, it can be found that machine vision and automatic control often belong to two different systems, which may lead to the instability of the whole system due to communication and other factors. Especially in the current multi variety, small batch and flexible production mode, the frequent replacement of production lines increases the modification and debugging time of machine vision system process, which greatly affects the production capacity of the factory. Therefore, the stability of machine vision inspection equipment and the convenience of operation are the core technologies that can meet the requirements of automatic production line in the future.