定制非标自动化设备最重要的是什么?
发布时间:
2023-02-10 11:26
只有在了解产品特性和产品加工工艺的前提下才能提出可行、可靠的非标自动化设备的实施方案,按照既定的设计指引之下项目才能有条不紊的实施下去,并取得最终的效果。
Only under the premise of understanding the product characteristics and product processing technology can we put forward a feasible and reliable implementation scheme of non-standard automation equipment. According to the established design guidelines, the project can be implemented orderly and achieve the final effect.
非标自动化设计的每一个环节都很重要,大到全局的设计方案,小到一颗拧不紧的螺丝钉,每一个影响最终验收的因素都很重要。
Every link of non-standard automation design is very important, from the large to the overall design scheme, small to a screw that can not be tightened, every factor affecting the final acceptance is very important.
那么定制非标自动化设备最重要的是什么?
So what problems should be paid attention to in the mechanical design of non-standard automation equipment?
一、定位
1、 Positioning
1)、加工对象的定位,关系到大的蓝图的确定,解决的是客户的需求问题;
1) The positioning of the processing object is related to the determination of the big blueprint, and the problem of customer demand is solved;
2)、单机与单机之间的对接定位,决定连线生产可靠性;
2) The docking position between single machine and single machine determines the reliability of connecting line production;
3)、组件在单机设备中的定位,决定功能模块间的匹配性;
3) The location of components in the stand-alone equipment determines the matching between functional modules;
4)、零件在组件中的定位,决定机构动作的可定性;
4) The positioning of the parts in the assembly determines the determinability of the mechanism action;
5)、明确定位与锁紧概念,杜绝少定位,避免过定位;
5) Define the concept of positioning and locking, and avoid less positioning and over positioning;
6)、定位解决的是功能性的问题,满足功能要求是设计的前提;
6) The positioning solves the functional problems, and meeting the functional requirements is the premise of the design;

二、工艺性
2、 Manufacturability
1)、装配工艺性,是不是装的上去,是否方便装拆;
1) Whether it can be installed and disassembled easily;
2)、结构工艺性,在满足精度的前提下是否方便加工,能加工的情况下是否经济;
2) Whether it is convenient to process under the premise of meeting the accuracy, and whether it is economical if it can be processed;
3)、加工工艺性,工艺流程制定是否达到零件精度和强度以及寿命问题;
3) Whether the accuracy and strength of the parts and the service life can be reached when the technological process is formulated;
4)、工艺性问题解决的是怎样做的问题;
4) The technological problems solve the problem of how to do it;
三、人机交互
3、 Human computer interaction
1)、是否方便操作,是否方便观测设备运转情况,设备故障时是否方便故障排查;
1) Whether it is convenient to operate, observe the operation of the equipment, and whether it is convenient for troubleshooting in case of equipment failure;
2)、是否方便设备维护和修理;
2) Whether it is convenient for equipment maintenance and repair;
3)、人性化设计,解决的是怎样做更好的问题;
3) Humanized design solves the problem of how to do better;
将流水线的设计一步步分解,最终将问题落实到每一个零件上、每一个尺寸上时设计就变得不那么难了。
The design of the assembly line will be decomposed step by step, and the problem will be solved to every part and every size, so the design will not be so difficult.
定制非标自动化设备之前的沟通是非常重要的,要让设计工程师清晰的了解客户的实际生产需求,才能设计出客户真正需要的自动化设备,更好的服务于企业,贡献于企业。
Communication before customizing non-standard automation equipment is very important. To let design engineers clearly understand the actual production needs of customers, we can design the automation equipment that customers really need, better serve the enterprise and contribute to the enterprise.
非标自动化设备