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红宝

正确检测自动化流水线设备故障的顺序

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  自动化流水线设备主要是由执行元件、传感器、控制器组成的,如果设备在运行过程中出现故障,如何排查原因,并且及时解决呢?请跟随红宝小编一起来学习下。
  Automatic assembly line equipment is mainly composed of executive elements, sensors and controllers. If the equipment fails in the process of operation, how to find out the causes and solve them in time? Please follow Hongbao to learn.
  首先,要检查自动化流水线设备的所有电源、气源、液压源。比如供电出现问题、电源功率低、保险烧毁、电源插头接触不良等;气泵或液压泵未开启、液压系统中的泄荷阀或某些压力阀未开启等。
  First of all, check all the power supply, air source and hydraulic source of the automatic assembly line equipment. For example, there are problems in power supply, low power supply, burned fuse, poor contact of power plug, etc.; air pump or hydraulic pump is not opened, and the relief valve or some pressure valves in the hydraulic system are not opened.
红宝自动化流水线设备工作视频
  检测自动化流水线设备时应包括以下几个方面:
  The following aspects should be included in the inspection of automatic pipeline equipment:
  a、电源,包括每台设备的供电电源和车间的动力电。
  Power supply, including power supply of each equipment and power supply of workshop.
  b、气源,包括气动装置所需的气压源。
  Air source, including air pressure source required by pneumatic device.
  c、液压源,包括自动化设备液压装置需要的液压泵的工作情况。
  Hydraulic source, including the working condition of hydraulic pump required by hydraulic device of automatic equipment.
  其次,要检查自动化流水线设备的传感器位置是否出现偏移。
  Secondly, it is necessary to check whether the sensor position of the automatic pipeline equipment is offset.
  如果某些传感器的位置出现差错,比如使用很久的下板机传感器故障,灵敏度故障等。要经常检查传感器的传感位置和灵敏度,出现偏差及时调节,传感器如果坏掉,立刻更换。
  If the position of some sensors is wrong, such as the sensor failure and sensitivity fault of the board unloading machine that has been used for a long time. The sensor position and sensitivity should be checked frequently, and the deviation should be adjusted in time. If the sensor is broken, replace it immediately.
  此外,由于自动化流水线设备的震动,大部分的传感器在长期使用后,都会出现位置松动的情况,所以在日常维护时要经常检查传感器的位置是否正确,是否固定牢固。
  In addition, due to the vibration of automatic assembly line equipment, most of the sensors will be loose after long-term use. Therefore, it is necessary to check whether the position of sensors is correct and whether they are fixed firmly in daily maintenance.
  然后,要检查自动化流水设备的继电器,流量控制阀,压力控制阀。
  Then, check the relay, flow control valve and pressure control valve of automatic flow equipment.
  继电器和磁感应式传感器一样,长期使用也会出现搭铁粘连的情况,从而无法保证电气回路的正常,需要更换。
  Relay and magnetic induction sensor, long-term use will also appear ground adhesion, which can not ensure the normal electrical circuit, need to be replaced.
  在气动或液压系统中,节流阀开口度和压力阀的压力调节弹簧,也会随着设备的震动而出现松动或滑动的情况。这些装置与传感器一样,在自动化设备中都是需要进行日常维护的部件。
  In the pneumatic or hydraulic system, the opening of throttle valve and the pressure regulating spring of pressure valve will loosen or slide with the vibration of equipment. These devices, like sensors, are parts of automation equipment that need routine maintenance.
  接下来要检查电气,气动和液压回路连接,如果以上三步都没有发现任何问题,那么检查所有回路。
  Next, check the electrical, pneumatic and hydraulic circuit connections. If no problems are found in the above three steps, check all circuits.
  查看电路中的导线是否出现断路,尤其是线槽内的导线是否由于拉扯被线槽剐断。
  Check whether the wires in the circuit are open circuit, especially if the wires in the trunking are cut off by the trunking due to pulling.
  检查气管是否有损坏性的折痕。检查液压油管是否堵塞。
  Check the trachea for any damaging creases. Check whether the hydraulic oil pipe is blocked.
  如果气管出现严重折痕,立刻更换。液压油管一样要更换。
  If the air pipe is seriously creased, replace it immediately. The hydraulic oil pipe should be replaced as well.
  一旦自动化流水线设备出现故障就要立即进行检测并维修,避免因不能及时停止设备运行而导致延误整个生产线的进程。
  Once the automatic assembly line equipment breaks down, it is necessary to detect and repair immediately, so as to avoid the delay of the whole production line due to the failure of the equipment.