提高自动化装配效率是制造工业中急需解决的关键问题之一

发布时间:

2024-05-13 09:08

  据相关资料统计分析,一些典型产品的装配时间占总生产时间的53%左右,是花费最多的生产过程,因此提高装配效率是制造工业中急需解决的关键问题之一。
  According to statistical analysis of relevant data, the assembly time of some typical products accounts for about 53% of the total production time, which is the most expensive production process. Therefore, improving assembly efficiency is one of the key issues that urgently need to be solved in the manufacturing industry.
  自动化装配线对产品的成本和生产效率有着重要影响,研究和发展新的装配技术,大幅度提高装配质量和装配生产效率是机械制造工程的一项重要任务。
  Automated assembly lines have a significant impact on the cost and production efficiency of products. Researching and developing new assembly technologies to significantly improve assembly quality and production efficiency is an important task in mechanical manufacturing engineering.


  装配过程是机械制造过程中必不可少的环节。人工操作的装配是一个劳动密集型的过程,生产率是工人执行某一具体操作所花费时间的函数,其劳动量在产品制造总劳动量中占有相当高的比例。
  The assembly process is an essential part of the mechanical manufacturing process. Artificial assembly is a labor-intensive process, and productivity is a function of the time spent by workers performing a specific operation. Its labor volume accounts for a considerable proportion of the total labor volume in product manufacturing.
  随着先进制造技术的应用,制造零件劳动量的下降速度比装配劳动量下降速度快得多,如果仍旧采用人工装配的方式,该比值还会提高。
  With the application of advanced manufacturing technology, the decrease rate of labor in manufacturing parts is much faster than that of assembly labor. If manual assembly is still used, this ratio will still increase.
  装配效率高,产品生产成本下降。尤其是在当前机械加工自动化程度不断得到提高的情况下,装配效率的提高对产品生产效率的提高具有更加重要的意义。
  High assembly efficiency leads to a decrease in product production costs. Especially in the current situation where the level of mechanical processing automation is constantly improving, the improvement of assembly efficiency is of greater significance for the improvement of product production efficiency.
  自动化装配过程一般在流水线上进行,采用各种机械化装置来完成劳动量最大和最繁重的工作,大大降低了工人的劳动强度,不会因工人疲劳、疏忽、情绪、技术不熟练等因素的影响而造成产品质量缺陷或不稳定。
  The automated assembly process is generally carried out on the assembly line, using various mechanized devices to complete the most labor-intensive and heavy work, greatly reducing the labor intensity of workers. It will not cause product quality defects or instability due to factors such as worker fatigue, negligence, emotions, and lack of technical proficiency.
  自动化生产线具有其独特的优势:
  Automated production lines have their unique advantages:
  一、占地面积小:自动化装配所占用的生产面积比手工装配完成同样生产任务的工作面积要小得多。
  Small footprint: The production area occupied by automated assembly is much smaller than that of manual assembly to complete the same production task.
  二、产量大:采用自动线进行生产的产品应有足够大的产量。
  Large output: Products produced using automated lines should have a sufficient output.
  三、适用范围广:机械制造业中有铸造、锻造、冲压、热处理、焊接、切削加工和机械装配等自动线。
  Widely applicable: In the mechanical manufacturing industry, there are automatic lines for casting, forging, stamping, heat treatment, welding, cutting processing, and mechanical assembly.
  四、刚柔并济:自动线中设备的联结方式有刚性联接和柔性联接两种。
  Combining rigidity and flexibility: There are two types of connection methods for equipment in automatic production lines: rigid connection and flexible connection.
  五、生产周期短:在大批、大量生产中采用自动线能提高劳动生产率,稳定和提高产品质量,改善劳动条件,缩减生产占地面积,降低生产成本,缩短生产周期,保证生产均衡性,有显著的经济效益。
  Short production cycle: Using automatic lines in large-scale production can improve labor productivity, stabilize and improve product quality, improve labor conditions, reduce production footprint, lower production costs, shorten production cycles, ensure production balance, and have significant economic benefits.
  六、稳定可靠:产品设计和工艺应先进、稳定、可靠,并在较长时间内保持基本不变。
  Stable and reliable: The product design and process should be advanced, stable, and reliable, and remain basically unchanged for a long time.
  自动化装配产线主要用于生产和组装各种机械部件,是整个制造过程中重要的组成部分,特别是在生产规模较大的行业中,如汽车制造、电子设备制造和医疗设备制造等。如需自动化装配欢迎您随时咨询山东红宝自动化。
  Automated assembly is mainly used for the production and assembly of various mechanical components, and is an important component of the entire manufacturing process, especially in industries with larger production scales, such as automotive manufacturing, electronic equipment manufacturing, and medical equipment manufacturing. If you need automated assembly, please feel free to consult Shandong Hongbao Automation at any time.

自动化装配产线,自动化装配