为什么越来越多的制造业选择定制自动化装配生产线?
发布时间:
2023-08-30 15:15
实现自动化装配能够提高生产效率、降低成本、保证产品品质,是整个自动化生产过程中尤为重要的生产环节。在实际生产过程中装配是一项相对复杂的过程,大幅度提高装配质量和装配生产效率,是机械制造工程的一项重要任务。
Implementing automated assembly can improve production efficiency, reduce costs, and ensure product quality, which is a particularly important production link in the entire automated production process. Assembly is a relatively complex process in actual production, greatly improving assembly quality and production efficiency, and is an important task in mechanical manufacturing engineering.
据相关数据统计分析,一些典型产品的装配时间约占总生产时间的53%,是最昂贵的生产工艺。因此,提高装配效率是制造业亟待解决的关键问题之一。手工装配是一个劳动密集型的过程,生产率是工人完成特定操作所花费时间的函数,装配劳动力在产品制造中占总劳动力的比例较高。
According to relevant data statistics and analysis, the assembly time of some typical products accounts for about 53% of the total production time, making them the most expensive production process. Therefore, improving assembly efficiency is one of the key issues that the manufacturing industry urgently needs to solve. Manual assembly is a labor-intensive process, and productivity is a function of the time spent by workers completing specific operations. Assembly labor accounts for a high proportion of the total labor force in product manufacturing.
装配自动化是生产过程全面自动化的重要组成部分。与人工装配相比,自动化装配具有以下优点:
Assembly automation is an important component of comprehensive automation in the production process. Compared to manual assembly, automated assembly has the following advantages:
1.装配效率高,降低产品生产成本。尤其是在当前机械加工自动化程度不断提高的情况下,装配效率的提高对于产品生产效率的提高具有更重要的意义。
High assembly efficiency, reducing product production costs. Especially with the continuous improvement of mechanical processing automation, the improvement of assembly efficiency is of greater significance for the improvement of product production efficiency.
2.自动化装配工序一般在流水线上进行,采用各种机械化装置完成劳动强度最大的繁重工作,大大降低了工人的劳动强度。
The automated assembly process is generally carried out on the assembly line, using various mechanized devices to complete the most labor-intensive heavy work, greatly reducing the labor intensity of workers.
3.不会因工人疲劳、疏忽、情绪、技术不熟练等因素造成产品质量的缺陷或不稳定。
There will be no defects or instability in product quality caused by factors such as worker fatigue, negligence, emotions, or technical proficiency.
4.完成同样的生产任务,自动化装配所占用的生产面积远小于人工装配。
To complete the same production task, the production area occupied by automated assembly is much smaller than that of manual assembly.
5.在电子、化学、航空航天、国防等行业,很多组装作业需要特殊的环境,人类难以进入或非常危险。只有自动化装配才能保证生产安全。
In industries such as electronics, chemistry, aerospace, and national defense, many assembly operations require special environments that are difficult or very dangerous for humans to enter. Only automated assembly can ensure production safety.
随着科学技术的发展和进步,在机械制造行业,CNC、FMC、FMS的出现逐渐取代了传统的制造技术。它们不仅具有高度自动化的处理能力,而且还具有处理对象的灵活性。如果只有加工技术的现代化,没有装配技术的自动化,FMS就变成了一个自动化孤岛。装配自动化的意义还在于它是CIMS的重要组成部分。
With the development and progress of science and technology, the emergence of CNC, FMC, and FMS in the mechanical manufacturing industry has gradually replaced traditional manufacturing technologies. They not only have highly automated processing capabilities, but also have the flexibility to handle objects. If there is only modernization of processing technology without automation of assembly technology, FMS will become an automation island. The significance of assembly automation is also that it is an important component of CIMS.
自动化装配对实现控制产品的生产成本、提高生产效率和保证产品质量有重要的意义,山东红宝自动化有限公司专注于非标自动化设备定制、设计、装配等,在家电行业、消费类电子、汽车零部件、光伏新能源等等行业有着普遍的应用,如果贵司正在为实现自动化而烦恼,不妨致电咨询我们为您量声定制非标自动化解决方案。
Automated assembly and pairing is of great significance in controlling production costs, improving production efficiency, and ensuring product quality. Shandong Hongbao Automation Co., Ltd. focuses on the customization, design, and assembly of non-standard automation equipment, which is widely used in industries such as home appliances, consumer electronics, automotive parts, and photovoltaic new energy. If your company is struggling with achieving automation, You may call us to inquire about customized non-standard automation solutions for your voice measurement.
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