Implementing automated assembly can improve production efficiency, reduce costs, and ensure product quality, which is a particularly important production link in the entire automated production process. Assembly is a relatively complex process in actual production, greatly improving assembly quality and production efficiency, and is an important task in mechanical manufacturing engineering.
According to relevant data statistics and analysis, the assembly time of some typical products accounts for about 53% of the total production time, making them the most expensive production process. Therefore, improving assembly efficiency is one of the key issues that the manufacturing industry urgently needs to solve. Manual assembly is a labor-intensive process, and productivity is a function of the time spent by workers completing specific operations. Assembly labor accounts for a high proportion of the total labor force in product manufacturing.
Assembly automation is an important component of comprehensive automation in the production process. Compared to manual assembly, automated assembly has the following advantages:
High assembly efficiency, reducing product production costs. Especially with the continuous improvement of mechanical processing automation, the improvement of assembly efficiency is of greater significance for the improvement of product production efficiency.
The automated assembly process is generally carried out on the assembly line, using various mechanized devices to complete the most labor-intensive heavy work, greatly reducing the labor intensity of workers.
There will be no defects or instability in product quality caused by factors such as worker fatigue, negligence, emotions, or technical proficiency.
To complete the same production task, the production area occupied by automated assembly is much smaller than that of manual assembly.
In industries such as electronics, chemistry, aerospace, and national defense, many assembly operations require special environments that are difficult or very dangerous for humans to enter. Only automated assembly can ensure production safety.
With the development and progress of science and technology, the emergence of CNC, FMC, and FMS in the mechanical manufacturing industry has gradually replaced traditional manufacturing technologies. They not only have highly automated processing capabilities, but also have the flexibility to handle objects. If there is only modernization of processing technology without automation of assembly technology, FMS will become an automation island. The significance of assembly automation is also that it is an important component of CIMS.
Automated assembly and pairing is of great significance in controlling production costs, improving production efficiency, and ensuring product quality. Shandong Hongbao Automation Co., Ltd. focuses on the customization, design, and assembly of non-standard automation equipment, which is widely used in industries such as home appliances, consumer electronics, automotive parts, and photovoltaic new energy. If your company is struggling with achieving automation, You may call us to inquire about customized non-standard automation solutions for your voice measurement.