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工业自动化中视觉检测系统的应用场景

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  机器视觉检测系统的核心技术就是可以代替人眼做测量和判断,在工业自动化如此智能的现在,视觉检测系统的广泛应用给众多企业创造了更多可观的效益。通过使用机器视觉检测技术进行产品外观、缺陷、表面等等检测,提高了工作效率,保证了产品的合格率,从而为企业建立了良好的企业品牌形象,对于企业的口碑有了非常大的促进作用。
  The core technology of machine vision inspection system is that it can replace human eyes to measure and judge. In the intelligent industrial automation, the wide application of visual inspection system has created more considerable benefits for many enterprises. Through the use of machine vision inspection technology for product appearance, defects, surface detection, etc., it improves the work efficiency and ensures the qualified rate of products, so as to establish a good enterprise brand image for the enterprise, and has a very large role in promoting the word-of-mouth of the enterprise.
  视觉检测系统可以通过机器视觉产品即图像摄取装置,将被摄取目标转换成图像信号,传送给专用的图像处理系统,得到被摄目标的形态信息,根据像素分布和亮度、颜色等信息,转变成数字化信号,然后图像系统对这些信号进行各种运算来抽取目标的特征,进而根据判别的结果来控制现场的设备动作。
  The vision detection system can convert the captured object into image signal through the machine vision product, that is, the image capture device, and then transmit it to the special image processing system to obtain the shape information of the object. According to the pixel distribution, brightness, color and other information, the image detection system can convert these signals into digital signals, and then the image system will perform various operations on these signals to extract the characteristics of the target According to the result of discrimination, the equipment action on site is controlled.
工业自动化视觉检测系统
  主要应用场景
  Main application scenarios
  1.引导和定位:视觉定位要求机器视觉系统能够快速准确的找到被测零件并确认其位置,上下料使用机器视觉来定位,引导机械手臂准确抓取。在半导体封装领域,设备需要根据机器视觉取得的芯片位置信息调整拾取头,准确拾取芯片并进行绑定,这就是视觉定位在机器视觉工业领域最基本的应用。
  Guidance and positioning: vision positioning requires that the machine vision system can quickly and accurately find the part to be measured and confirm its position. The machine vision is used to locate the loading and unloading materials to guide the manipulator to grasp accurately. In the field of semiconductor packaging, the device needs to adjust the pickup head according to the chip position information obtained by machine vision, accurately pick up the chip and bind it. This is the most basic application of visual positioning in the field of machine vision industry.
  2.外观检测:检测生产线上产品有无质量问题,该环节也是取代人工最多的环节。例如机器视觉涉及到的医药领域,其主要检测包括寸检测、瓶身外观缺陷检测、瓶肩部缺陷检测、瓶口检测等。
  Appearance inspection: to detect the quality problems of products on the production line, which is also the link that takes the most place of labor. For example, machine vision is involved in the field of medicine, its main detection includes inch detection, bottle body appearance defect detection, bottle shoulder defect detection, bottle mouth detection and so on.
  3.高精度检测:有些产品的精密度较高,达到0.01~0.02m甚至到u级,人眼无法检测必须使用机器完成。
  High precision detection: the precision of some products is high, reaching 0.01 ~ 0.02 M or even u level, which cannot be detected by human eyes and must be completed by machine.
  4.识别:就是利用机器视觉对图像进行处理、分析和理解,以识别各种不同模式的目标和对象。可以达到数据的追溯和采集,在汽车零部件、食品、药品等应用较多。
  Recognition: it is to use machine vision to process, analyze and understand the image, so as to identify various targets and objects with different patterns. It can be used in auto parts, food, medicine and so on.
  在不同的工作环境下,视觉检测系统所发挥的功能也会有所不同,山东红宝自动化有限公司会结合企业的实际生产环境以及产品特征进行定制研发,为企业的产品个性化生产提供了强有力的保障。
  In different working environment, the function of visual inspection system will be different. Shandong Hongbao Automation Co., Ltd. will carry out customized research and development according to the actual production environment and product characteristics of the enterprise, which provides a strong guarantee for the personalized production of the enterprise's products.