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机器视觉自动化检测建筑材料解决方案

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  机器视觉检测系统从发展初期到现在的相对成熟,最近关注度比较高的世间就是一家大型水泥制造商为了提高生产效率和产品质量,选择使用多传感器系统在线视觉检测纤维水泥板的缺陷。
  The machine vision inspection system has been relatively mature from the early stage of development to the present. Recently, a large cement manufacturer has paid more attention to it. In order to improve the production efficiency and product quality, it chooses to use multi-sensor system to detect the defects of fiber cement board online.
  这一消息立即在行业内被传播开来,很多同行也因此受到了启发。今年的经济形势受到新冠疫情的影响,让很多企业蒙受了巨大的损失,机器视觉检测系统的出现与应用能够帮助企业从根本上解决用人难的问题,以机器在线检测替代人工检测的传统方式,不但实现了产线智能化并且有效地提升总体生产效率和节约公司总成本。
  This news was immediately spread in the industry, and many colleagues were inspired by it. This year's economic situation is affected by the new crown epidemic, so that many enterprises suffered huge losses. The emergence and application of machine vision detection system can help enterprises fundamentally solve the problem of employing people. The traditional way of replacing manual detection with machine online detection not only realizes the intelligent production line, but also effectively improves the overall production efficiency and saves the total cost of the company.
  建筑材料机器视觉在线检测解决方案
  On line inspection solution of building materials based on machine vision
  建筑行业使用的的纤维水泥板的最大尺寸为13000x6000毫米,每条产线上的水泥板以高达130米/分钟的速度运行,同时共有7条生产线在运行。纤维水泥板的顶部和底部经常会出现许多小孔和碎屑,工程师需要检测高速移动中纤维水泥板的表面质量。
  The maximum size of fiber cement board used in the construction industry is 13000 x 6000 mm, and each production line operates at a speed of up to 130 m / min, with a total of 7 production lines in operation. Many small holes and debris often appear at the top and bottom of the fiber cement board. Engineers need to inspect the surface quality of the fiber cement board in high-speed movement.
  目前是由值班操作员来人工检测此问题,面临的挑战是由于人工检测的成本高,易出错并且效率低下,大大增加公司的成本。
  At present, it is the operator on duty to detect this problem manually. The challenge is that the cost of manual detection is high, error prone and inefficient, which greatly increases the cost of the company.
  工程师需要对以下水泥板的缺陷进行检测,包括:
  The engineer needs to detect the following defects of cement board, including:
  在水泥板顶部和底部是否存在小孔(大于2x2x2mm)及其尺寸
  Is there a small hole (greater than 2x2x2mm) and its size at the top and bottom of the slab
  在水泥板顶部和底部是否存在小碎屑(大于2x2x2mm)及其尺寸
  Is there any small debris (greater than 2x2x2mm) and its size at the top and bottom of the slab
  在水泥板顶部和底部是否存在大的碎片(大于10x10x10mm)及其尺寸
  Are there large debris (greater than 10 x 10 x 10 mm) and their size at the top and bottom of the slab
  在7条生产线上,每条产线均应用了12台Gocator 3D线激光轮廓传感器组网。每个传感器组网系统在产线顶部安装了4台大视野Gocator 2380传感器,在底部安装了8台 2180传感器。
  In 7 production lines, each production line has applied 12 sets of gocator 3D line laser profile sensors networking. Each sensor networking system is equipped with 4 sets of gocator 2380 sensors at the top of the production line and 8 sets of 2180 sensors at the bottom.
  使用内置的点云位置工具,确定水泥板的最小值和最大值,检测其最大和最小的缺陷
  Using the built-in point cloud location tool, determine the minimum and maximum value of cement board, and detect its maximum and minimum defects
  使用点云截面工具测量有缺陷的水泥板尺寸 (宽x高x深)
  Use point cloud cross section tool to measure the size of defective cement board (W x H x D)
  使用轮廓尺寸工具测量缺陷的高度和宽度
  Measure the height and width of the defect using the contour dimension tool
  Gocator扫描并纤维水泥板表面缺陷
  The surface defects of fiber cement board were scanned by gocator
  机器视觉检测系统的优势
  Advantages of machine vision inspection system
  1)通过多传感器组网的校准和拼接功能扫描超大视野目标物,无扫描死角
  1) Through the calibration and splicing function of multi-sensor network, the object with super large field of vision can be scanned without scanning dead angle
  2)获取高精度的3D扫描数据和准确的测量数据
  2) Obtain high precision 3D scanning data and accurate measurement data
  3)内置丰富的测量工具,无需开发其他工具
  3) Built in rich measurement tools, no need to develop other tools
  4)一体化设计集扫描、测量和控制于一体,无需额外的控制器或工业PC,保持最低的系统成本
  4) The integrated design integrates scanning, measurement and control without additional controller or industrial PC to maintain the lowest system cost
  5)出厂时已进行预校准,开箱即可扫描和测量
  5) It has been pre calibrated before delivery, and can be scanned and measured after unpacking
  6)易与现有的工厂系统集成
  6) Easy to integrate with existing plant systems
  机器视觉检测设备能够有效的节省人工成本,提高产品质量和一致性,投资回报率很高。传感器功能实现以最小的系统成本扫描纤维水泥板的整个表面,包括顶部和底部。内置丰富的测量工具,无需额外的软件开发,简便了我们的检测。
  Machine vision inspection equipment can effectively save labor costs, improve product quality and consistency, with high return on investment. The sensor function enables scanning the entire surface of the fiber cement board, including the top and bottom, at minimum system cost. Built in rich measurement tools, no need for additional software development, simple detection.