码垛机器人在智能制造中的应用及优势

　　工业自动化的快速发展，加速了现代自动化的进程，生产制造型企业对于生产、包装、运输等环节的要求也越来越高，人工操作已经远远不能满足工业自动化产能的需求，此时，工业自动化机器人应运而生。

　　The rapid development of industrial automation has accelerated the process of modern automation. Manufacturing enterprises have higher and higher requirements for production, packaging, transportation and other links. Manual operation has been far from meeting the needs of industrial automation production capacity. At this time, industrial automation robot man came into being.

　　其中，码垛机器人是工作人员的手足与大脑功能延伸和扩展，它可以代替人们在危险、有毒、低温、高热等恶劣环境中工作;帮助人们完成繁重、单调、重复的劳动，提高劳动生产率，保证产品质量。

　　Among them, the stacking robot is the extension and expansion of the functions of the hands, feet and brain of workers. It can replace people to work in dangerous, toxic, low temperature, high heat and other harsh environments; Help people complete heavy, monotonous and repetitive work, improve labor productivity and ensure product quality.

　　一、码垛机器人应用优势

　　1、 Application advantages of palletizing robot

　　码垛机器人的码垛能力比传统码垛机，人工码垛都要高的多;

　　The palletizing ability of palletizing robot is much higher than that of traditional palletizing machine and manual palletizing;

　　2.结构非常简单，故障率低，易于保养及维修;

　　The structure is very simple, the failure rate is low, and it is easy to maintain and repair;

　　3.主要构成零配件少，维持费用很低;

　　There are few components and parts, and the maintenance cost is very low;

　　4.电源消耗低，电源消耗量大约机械式码垛机的五分之一。

　　Low power consumption, which is about one-fifth of that of mechanical palletizer.

　　5.码垛机械手臂可以设置在狭窄的空间，场地使用效率高，应用灵活。

　　The stacking manipulator can be set in a narrow space, with high site efficiency and flexible application.

　　6.全部操作可在控制柜屏幕上手触式完成，操作非常简单。

　　 All operations can be completed by hand on the screen of the control cabinet, and the operation is very simple.

　　7.码垛机械手臂的应用非常灵活，一台机器手臂可以同时处理最多6条生产线的不同产品。产品更新时，只须输入新数据，重新计算后即可进行运行，无须硬件、设备上的改造与设置。

　　The application of palletizing manipulator is very flexible. One manipulator can handle different products of up to 6 production lines at the same time. When the product is updated, you only need to input new data and recalculate it before it can run, without the modification and setting of hardware and equipment.

　　8. 垛型及码垛层数可任意设置，垛型整齐，方便储存及运输。

　　 The stacking type and the number of stacking layers can be set arbitrarily. The stacking type is neat and convenient for storage and transportation.

　　简言之：工作能力强、适用范围大、占地空间小、灵活性高、成本低以及维护方便等多个方面的优势使其应用渐为广泛，并成为一种发展趋势。

　　In short: its advantages in many aspects, such as strong working ability, large scope of application, small floor space, high flexibility, low cost and convenient maintenance, make its application more and more extensive and become a development trend.

　　工业机器人码垛生产线是一个整合度较高的项目，这个项目的设备也比较多，包含：输送单元，折边单元，封口单元，检测单元，喷码打印单元，码垛单元等等。码垛工业机器人生产线关键部件包括以下几个关键部分：

　　Industrial robot palletizing production line is a highly integrated project, which also has many equipment, including: conveying unit, folding unit, sealing unit, detection unit, inkjet printing unit, palletizing unit, etc. The key components of the palletizing industrial robot production line include the following key parts:

　　1、码垛工业机器人机械抓手

　　Mechanical gripper of palletizing industrial robot

　　作为码垛机器人的重要组成部分之一，码垛机械手(也称手爪或抓手)的工作性能，包括高可靠性、结构简单新颖、质量小等参数对码垛机器人的整体工作性能具有非常重要的意义。

　　As an important part of the palletizing robot, the working performance of the palletizing manipulator (also known as gripper or gripper), including high reliability, simple and novel structure, small mass and other parameters, is of great significance to the overall working performance of the palletizing robot.

　　可根据不同的产品，设计不同类型的机械手爪，使得码垛机器人具有效率高、质量好、适用范围广、成本低等优势，并能很好地完成码垛工作。

　　Different types of mechanical grippers can be designed according to different products, so that the stacking robot has the advantages of high efficiency, good quality, wide application range, low cost, and can complete the stacking work well.

　　2、常用的码垛机器人手抓主要包括：

　　Commonly used palletizing robot hand grabs mainly include:

　　①夹抓式机械手爪

　　Gripper type mechanical gripper

　　主要用于高速码袋，该类机械手手爪主要用于袋装物的码放，如面粉，饲料，水泥，化肥等等。

　　It is mainly used for high-speed bag stacking. The gripper of this kind of manipulator is mainly used for stacking bags, such as flour, feed, cement, chemical fertilizer, etc.

　　②夹板式机械手爪

　　Splint type mechanical gripper

　　主要适用于箱盒码垛，该类手爪主要用于整箱或规则盒装包装物品的码放，可用于各种行业。可以一次码一箱(盒)或多箱(盒)。

　　It is mainly applicable to the stacking of boxes. This kind of gripper is mainly used for the stacking of whole boxes or regular boxes of packaged goods, and can be used in various industries. You can code one box (box) or multiple boxes (boxes) at a time.

　　③真空吸取式机械手爪

　　Vacuum suction mechanical gripper

　　主要适用于可吸取的码放物，该类手爪主要用于适合吸盘吸取的码放物，如覆膜包装盒，听装啤酒箱，塑料箱，纸箱等。

　　It is mainly applicable to the stacking objects that can be absorbed. This kind of claw is mainly used for the stacking objects that are suitable for suction by suction cups, such as film covered packaging boxes, tinned beer boxes, plastic boxes, cartons, etc.

　　④组合式机械手爪

　　Combined mechanical gripper

　　适用于几个工位的协作抓放，是前三种手爪的灵活组合，同时满足多个工位码放。

　　It is applicable to the cooperative grasp and release of several stations. It is a flexible combination of the first three claws, and can meet the stacking of multiple stations at the same time.

　　⑤金属检测机

　　Metal detector

　　用于检测食品、医药、化装品、纺织等生产过程中混入的金属异物。

　　It is used to detect metal foreign matters mixed in the production process of food, medicine, cosmetics, textiles, etc.

　　⑥重量复检机

　　Weight rechecking machine

　　通过重量检测，亦可判断出成品的数量、漏装和错装，以及对合格品、欠重品、超重品进行分别统计，以达到产品质量控制的目的。

　　Through weight detection, we can also judge the quantity, missing and wrong loading of finished products, and make statistics on qualified products, underweight products and overweight products respectively, so as to achieve the purpose of product quality control.

　　⑦自动剔除机

　　Automatic culling machine

　　用于完成包装袋在出现含金属异常物以及包装袋在称重复检超出重量误差时，包装袋在输送序列被移出去的过程。自动剔除机也可集成到金属检测机或者重量复检机内。

　　It is used to complete the process that the packaging bag is removed in the conveying sequence when there are metal containing abnormalities in the packaging bag and the weighing recheck of the packaging bag exceeds the weight error. The automatic eliminator can also be integrated into the metal detector or weight rechecker.

　　⑧倒袋机

　　Bag pouring machine

　　是将输送机送来的料袋按预定的编组程序对料袋进行输送、倒袋和转位，流转到下道工序。

　　It is to transport, reverse and transpose the material bags sent by the conveyor according to the predetermined marshalling procedure, and then transfer them to the next process.

　　⑨整形机

　　Plastic machine

　　包装袋经过输送线后，须经过辊子的压紧、整形，将包装袋内可能存在的积聚物均匀散开后才可以送至待码辊道输送机上。

　　After passing through the conveying line, the packaging bag must be compacted and shaped by the roller, and the possible accumulation in the packaging bag can be sent to the waiting roller conveyor after being evenly dispersed.

　　⑩待码输送机

　　 Waiting conveyor

　　与机械手爪配套，方便抓取。

　　It is matched with the mechanical gripper, which is convenient to grasp.

　　⑪其他传送带

　　Other conveyor belts

　　便于物料输送过程中的转弯，以及与下一工序的对接。

　　It is convenient for turning in the process of material transportation and docking with the next process.

　　随着码垛机器人的应用越来越广泛，企业不再因招不到人儿烦恼，也不会担心受疫情等因素的影响，码垛机器人能够根据企业的生产效率需求，进行相应的设置进而满足生产需求。

　　With the more and more extensive application of palletizing robots, enterprises will no longer worry about being unable to recruit people, nor will they worry about being affected by epidemic and other factors. Palletizing robots can be set up according to the production efficiency needs of enterprises, so as to meet the production needs.