机器视觉检测系统在汽车领域的应用
发布时间：
2023-02-10 11:24
科技的发展提高了汽车生产制造业的整体水平，给人们带来更多的方便和舒适体验，这其中离不开机器视觉检测技术在汽车生产制造过程中的运用。视觉检测技术代替人工检测，不仅提高了工作效率，降低了成本，准确率高，还进一步提高了汽车制造的自动化水平，是汽车生产线上和零部件制造、装配过程中必不可少的一部分。
The development of science and technology has improved the overall level of automobile manufacturing industry and brought more convenience and comfort to people, which is inseparable from the application of machine vision detection technology in the process of automobile manufacturing. Visual inspection technology replaces manual inspection, which not only improves the work efficiency, reduces the cost and has high accuracy, but also further improves the automation level of automobile manufacturing. It is an essential part of the automobile production line and the parts manufacturing and assembly process.
那么，机器视觉检测系统在汽车制造行业有着哪些重要的作用呢？让我们一起来了解下：
So, what are the important functions of machine vision inspection system in the automobile manufacturing industry? Let's take a look at:
1、从生产效率的角度来说，汽车整车从制造到装配，这一整条流水线，它需要高度集中注意力且充满了高度重复的任务，但由于操作工在长时间工作下容易疲惫，人工视觉质量效率低下且精度不高，而机器视觉可以大大提高生产效率和自动化程度。
1. From the perspective of production efficiency, the whole assembly line of automobile from manufacturing to assembly requires a high degree of concentration and is full of highly repetitive tasks. However, because operators are easily tired after working for a long time, the quality and accuracy of artificial vision are low, and machine vision can greatly improve production efficiency and automation.
2、从成本控制的角度来说，培训一个合格的操作工需要企业花费大量的人力物力，然而单纯的培训还远远不够，后续还需要花费大量的时间，使操作工的水平在实践中得到提升。而机器视觉检测只要前期设计、调试和操作得当，可以在很长一段时间内不间断使用且操作简单设置灵活，同时确保产品质量和生产效果。
2. From the perspective of cost control, training a qualified operator requires the enterprise to spend a lot of human and material resources. However, pure training is far from enough. It also requires a lot of time to improve the operator's level in practice. As long as the preliminary design, debugging and operation are proper, the machine vision inspection can be used continuously for a long time, with simple operation and flexible setting, while ensuring product quality and production effect.
3、在某些特殊工业环境中检测，人工视觉可能会对操作工的人身安全造成威胁，而机器视觉检测可适应各种振动、潮湿、粉尘等恶劣环境。
3. In some special industrial environments, artificial vision may pose a threat to the personal safety of operators, while machine vision detection can adapt to various harsh environments such as vibration, humidity and dust.
随着汽车行业生产周期的加快，和大量的原材料和零部件的供应，也推动了机器视觉检测的发展，机器视觉机器视觉使用相机和软件算法来处理和解释图像。许多人将机器视觉称为自动化系统的“眼睛”。它通常由三部分组成：相机、带有分析和解释图像的软件的硬件，以及向自动化系统发送命令的系统。
With the acceleration of the production cycle in the automotive industry and the supply of a large number of raw materials and parts, the development of machine vision inspection is also promoted. Machine vision machine vision uses cameras and software algorithms to process and interpret images. Many people call machine vision the "eye" of automation system. It usually consists of three parts: a camera, hardware with software to analyze and interpret images, and a system to send commands to an automated system.
汽车工业在零部件以及新能源汽车动力电池的制造中，使用机器视觉检测可对零部件的长度、宽度、高度、直径等尺寸进行测量，也可检测出零部件划痕、批锋、缺损等表面缺陷；可对动力电池进行长度、高度、宽度等尺寸测量，电池极片毛刺、破损/漏液、极片翻折、封边异物、凸点、针孔、凹陷、划痕/压痕、脏污、表面起皱等缺陷检测。
In the manufacturing of parts and new energy automobile power batteries, the automobile industry can use machine vision detection to measure the length, width, height, diameter and other dimensions of parts, and also detect the surface defects such as scratches, sharp edges, defects and so on; It can measure the length, height, width and other dimensions of the power battery, and detect such defects as burrs, damage / liquid leakage, pole folding, edge sealing foreign matters, bumps, pinholes, depressions, scratches / indentation, dirt, surface wrinkling and so on.
机器视觉检测被广泛的应用在各种大批量的工业生产过程中，要知道，企业的口碑是立足之本和发展的基础，质量检测对于一个生产企业来说是非常重要的，机器视觉检测方式可大大提高生产效率和生产的自动化程度，实现了生产质量的自动化检测，减少次品生产，确保了产品质量的稳定性也提高的产品竞争力。
Machine vision inspection is widely used in various large-scale industrial production processes. You should know that the reputation of an enterprise is the foundation of its foothold and development. Quality inspection is very important for a production enterprise. Machine vision inspection can greatly improve the production efficiency and the degree of automation of production, realize the automatic inspection of production quality, and reduce the production of defective products, Ensure the stability of product quality and improve product.
机器视觉检测