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自动化流水线个性化解决方案提高生产效率,增强产品实用

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  自动化生产流水线系统解决了生产过程控制的问题,同时基于以往实施ERP和MES系统的成功经验,完成从采购、库存、销售到财务核算的整套信息系统规划。
  The automatic production line system solves the problem of production process control. At the same time, based on the previous successful experience of implementing ERP and MES system, it completes the whole set of information system planning from procurement, inventory, sales to financial accounting.
  自动化流水线主要根据客户具体需求进行设计、规划、软件及设备生产、安装、调试等,建成自动化、信息化相融合的智能自动化生产线,实现采集数据并应用于生产现场、管理经营、设备维护、设备改进等的功能,从而通过提供智能自动化流水线产品为客户提供智能制造的个性化解决方案。
  The automation assembly line mainly carries out design, planning, software and equipment production, installation, commissioning, etc. according to the specific needs of customers, builds an intelligent automation production line integrating automation and informatization, and realizes the functions of collecting data and applying it to the production site, management and operation, equipment maintenance, equipment improvement, etc, So as to provide customers with personalized solutions for intelligent manufacturing by providing intelligent automatic assembly line products.

自动化流水线


  基于自身在智能化、自动化改造方面的经验和技术,以智能装备为主体,采用工业机器人完成自动上下料,以及采用AGV、RGV为基础的工具完成搬运工作,运用云数控系统平台、SCADA、MES、APS 、CAPP等软件系统,结合三维仿真技术、大数据应用技术,组装集成出实现3C产品精密结构件生产智能自动化加工的生产线。
  Based on its own experience and technology in intelligent and automatic transformation, taking intelligent equipment as the main body, using industrial robots to complete automatic loading and unloading, and using tools based on AGV and RGV to complete handling, using cloud CNC system platform, SCADA, MES, APS, CAPP and other software systems, combined with three-dimensional simulation technology and big data application technology, Assemble and integrate the production line to realize the intelligent automatic processing of 3C product precision structural parts.
  以自动化流水线为基础的智能制造系统解决方案具有装备自动化、工艺数字化、生产柔性化,过程可视化、信息集成化、决策自主化的特点,可实现提升产品优良率、缩短开发周期、降低人工成本的目的,达到多品种、小批量混流有序生产的效果。
  The intelligent manufacturing system solution based on automatic assembly line has the characteristics of equipment automation, process digitization, production flexibility, process visualization, information integration and decision-making autonomy. It can achieve the purpose of improving product excellence rate, shortening development cycle and reducing labor cost, and achieve the effect of mixed flow and orderly production of multiple varieties and small batches.
  自动化流水线是在流水线的基础上逐步发展起来的。它不仅需要生产线上的各种机械加工设备来自动完成预定的过程和工艺过程,从而使产品成为合格的产品,而且还需要对工件进行装卸,紧固定位,运输。车间中工件的分离,以及工件的分离。拣配甚至包装都可以自动进行,使其按照规定的程序自动工作。
  Automatic assembly line is gradually developed on the basis of assembly line. It not only needs various machining equipment on the production line to automatically complete the predetermined process and process, so as to make the products become qualified products, but also needs to load and unload, fasten, locate and transport the workpieces. The separation of workpieces in the workshop and the separation of workpieces. Picking and even packaging can be carried out automatically to make it work automatically according to the specified procedures.
  自动化流水线的控制系统具有三种工作状态。主要用于确保流水线中的机械设备和工件输送系统,按照规定的工作程序和联锁要求吸取辅助设备,正常工作,并配备故障检测装置和信号装置。
  The control system of automatic assembly line has three working states. It is mainly used to ensure that the mechanical equipment and workpiece conveying system in the assembly line absorb auxiliary equipment and work normally according to the specified working procedures and interlocking requirements, and are equipped with fault detection device and signal device.
  为了满足自动线调试和正常运行的要求,控制系统具有三种工作状态:调整,动态和自动。
  In order to meet the requirements of automatic line commissioning and normal operation, the control system has three working states: adjustment, dynamic and automatic.
  在调整状态下,可以手动操作和调整以实现单个设备的各种动作;
  In the adjustment state, it can be manually operated and adjusted to realize various actions of a single device;
  在半自动状态下,可以实现单个设备的单周期工作;
  In semi-automatic state, single cycle operation of single equipment can be realized;
  在自动状态下,自动生产线可以连续工作。
  In the automatic state, the automatic production line can work continuously.
  自动化流水线的每个单元都不是独立的系统,它是连接每个子单元的现场总线技术。现场总线技术的实质是现场设备之间的串行通信,这是工业现场控制级的通信网络。由于计算机技术和微电子技术的发展,许多传感器,执行器,驱动设备和其他现场设备具有内置的CPU和附加的串行通信接口。可以根据现场设备指定的协议通过串行通信访问控制设备模式完成对现场设备的监视。
  Each unit of the automation pipeline is not an independent system. It is a fieldbus technology connecting each sub unit. The essence of fieldbus technology is the serial communication between field devices, which is the communication network of industrial field control level. Due to the development of computer technology and microelectronics technology, many sensors, actuators, driving devices and other field devices have built-in CPU and additional serial communication interface. According to the protocol specified by the field device, the monitoring of the field device can be completed through the serial communication access control device mode.
  通常,工程师在设计自动化生产流水线总体架构时,都会先对项目进行完整的了解,并对产品的工序做了全面的分析,充分考虑有利于生产产品的系统总体构架设计方案,尽可能地遵循简单有效原则,充分保证产品功能的实现,减少人力资本,促进生产效率的提高,增强产品的实用性,提高经济效益。
  Generally, when designing the overall architecture of automatic production line, engineers will first have a complete understanding of the project, make a comprehensive analysis of the product process, fully consider the overall system architecture design scheme conducive to the production of products, follow the simple and effective principle as far as possible, fully ensure the realization of product functions, reduce human capital and promote the improvement of production efficiency, Enhance the practicability of products and improve economic benefits.