The automatic production line system solves the problem of production process control. At the same time, based on the previous successful experience of implementing ERP and MES system, it completes the whole set of information system planning from procurement, inventory, sales to financial accounting.
The automation assembly line mainly carries out design, planning, software and equipment production, installation, commissioning, etc. according to the specific needs of customers, builds an intelligent automation production line integrating automation and informatization, and realizes the functions of collecting data and applying it to the production site, management and operation, equipment maintenance, equipment improvement, etc, So as to provide customers with personalized solutions for intelligent manufacturing by providing intelligent automatic assembly line products.
Based on its own experience and technology in intelligent and automatic transformation, taking intelligent equipment as the main body, using industrial robots to complete automatic loading and unloading, and using tools based on AGV and RGV to complete handling, using cloud CNC system platform, SCADA, MES, APS, CAPP and other software systems, combined with three-dimensional simulation technology and big data application technology, Assemble and integrate the production line to realize the intelligent automatic processing of 3C product precision structural parts.
The intelligent manufacturing system solution based on automatic assembly line has the characteristics of equipment automation, process digitization, production flexibility, process visualization, information integration and decision-making autonomy. It can achieve the purpose of improving product excellence rate, shortening development cycle and reducing labor cost, and achieve the effect of mixed flow and orderly production of multiple varieties and small batches.
Automatic assembly line is gradually developed on the basis of assembly line. It not only needs various machining equipment on the production line to automatically complete the predetermined process and process, so as to make the products become qualified products, but also needs to load and unload, fasten, locate and transport the workpieces. The separation of workpieces in the workshop and the separation of workpieces. Picking and even packaging can be carried out automatically to make it work automatically according to the specified procedures.
The control system of automatic assembly line has three working states. It is mainly used to ensure that the mechanical equipment and workpiece conveying system in the assembly line absorb auxiliary equipment and work normally according to the specified working procedures and interlocking requirements, and are equipped with fault detection device and signal device.
In order to meet the requirements of automatic line commissioning and normal operation, the control system has three working states: adjustment, dynamic and automatic.
In the adjustment state, it can be manually operated and adjusted to realize various actions of a single device;
In semi-automatic state, single cycle operation of single equipment can be realized;
In the automatic state, the automatic production line can work continuously.
Each unit of the automation pipeline is not an independent system. It is a fieldbus technology connecting each sub unit. The essence of fieldbus technology is the serial communication between field devices, which is the communication network of industrial field control level. Due to the development of computer technology and microelectronics technology, many sensors, actuators, driving devices and other field devices have built-in CPU and additional serial communication interface. According to the protocol specified by the field device, the monitoring of the field device can be completed through the serial communication access control device mode.
Generally, when designing the overall architecture of automatic production line, engineers will first have a complete understanding of the project, make a comprehensive analysis of the product process, fully consider the overall system architecture design scheme conducive to the production of products, follow the simple and effective principle as far as possible, fully ensure the realization of product functions, reduce human capital and promote the improvement of production efficiency, Enhance the practicability of products and improve economic benefits.