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什么是柔性自动化生产线?主要应用于哪些行业

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  凡是品种单一能够进行大批量生产且工艺稳定的产品,都可以通过购买自动化设备来提高生产效率,但是对于产品品种不同,小批量生产的产品来讲就不能通过简单的自动化设备进行生产了,这种情况下,就需要通过结合多种可调整的自动化设备进行组合来实现机械的自动化生产,我们称之为柔性自动化生产线
  All products with a single variety, mass production and stable process can improve production efficiency by purchasing automatic equipment, but for products with different product varieties and small batch production, they can not be produced by simple automatic equipment. In this case, It is necessary to combine a variety of adjustable automatic equipment to realize mechanical automatic production, which is called flexible automatic production line.

柔性自动化生产线


  柔性自动化生产线是一种相对来讲技术较为复杂的自动化系统,能够将计算机、电子学和系统工程等技术有机的结合起来,圆满的解决了自动化与柔性化之间的矛盾。柔性自动化生产线的优点如下:
  Flexible automatic production line is a relatively complex automation system, which can organically combine computer, electronics and system engineering, and successfully solve the contradiction between automation and flexibility. The advantages of flexible automatic production line are as follows:
  1、设备利用率高:一组机床编入柔性生产线后,产量比这组机床在分散单机作业时的产量提高数倍。
  High equipment utilization: after a group of machine tools are incorporated into the flexible production line, the output is several times higher than that of this group of machine tools in decentralized single machine operation.
  2、在制品减少80%左右。
  The number of products in process decreased by about 80%.
  3、生产能力相对稳定:自动加工系统由一台或多台机床组成,发生故障时,有降级运转的能力,物料传送系统也有自行绕过故障机床的能力。
  The production capacity is relatively stable: the automatic processing system is composed of one or more machine tools. In case of failure, it has the ability to degrade the operation, and the material conveying system also has the ability to bypass the failed machine tool by itself.
  4、产品质量高:零件在加工过程中,装卸一次完成,加工精度高,加工形式稳定。
  High product quality: during the processing of parts, loading and unloading are completed at one time, with high processing accuracy and stable processing form.
  5、运行灵活:有些柔性生产线的检验、装卡和维护工作可在第一班完成,第二、第三班可在无人照看下正常生产。在理想的柔性生产线中,其监控系统还能处理诸如刀具的磨损调换、物流的堵塞疏通等运行过程中不可预料的问题。
  Flexible operation: the inspection, card loading and maintenance of some flexible production lines can be completed in the first shift, and the second and third shifts can produce normally without care. In an ideal flexible production line, its monitoring system can also deal with unexpected problems in the operation process, such as tool wear and exchange, logistics blockage and dredging.
  6、产品应变能力大:刀具、夹具及物料运输装置具有可调性,且系统平面布置合理,便于增减设备,满足市场需要。
  Large product strain capacity: the cutting tools, fixtures and material transportation devices are adjustable, and the plane layout of the system is reasonable, which is easy to increase or decrease equipment and meet the needs of the market.
  因柔性自动化生产线具备的独特优点,实现了从产品决策、产品设计、生产到销售的整个自动化过程,特别是管理层次自动化的计算机集成制造系统,在未来将会成为自动化生产线发展的主要趋势。
  Due to the unique advantages of flexible automatic production line, it realizes the whole automation process from product decision-making, product design, production to sales, especially the computer integrated manufacturing system with management level automation, which will become the main trend of the development of automatic production line in the future.