The new energy vehicle assembly line is characterized by the combination of ingredients, assembly, testing and packaging of products, which completely eliminates the traditional production line with piles and baskets of spare parts on both sides, and the confusion between finished and semi-finished products, which wastes a lot of manpower, material resources and places. What are the advantages of non-standard automatic assembly line in the assembly process of new energy vehicle drive motor?
According to the order configuration requirements, the assembly line of new energy vehicles checks, distributes and automatically transports the spare parts of the product style to be assembled in the warehouse to the assembly station. The workers carry out assembly and test, and the qualified products enter the packaging. At the same time, the management personnel can clearly know the abnormal and operation conditions of each process of the production line in the office. At the same time, the management personnel can transmit the production process of each process to the display screen of each process, which fully realizes the automation and intellectualization of production. Each functional area is very obvious, the production site is clean and tidy, which not only saves manpower and material resources, but also improves the space utilization rate. It introduces a new production mode for modern production.
This project is composed of robot, off-line rotor assembly equipment, stator assembly equipment and this general assembly line. It completes the whole process of motor assembly such as stator hot sleeve, rotor assembly and assembly assembly. It is compact in design, small in floor area, high in automation and high in production efficiency. It is suitable for mass production。
production assembly line adopts Bosch aluminum profile guide rail and 3 times speed metal chain; the production assembly line covers an area of 23m * 8m, the chain speed of return plate line is ≥ 9m / min, and the frequency conversion is adjustable.
2. 配置信息管理系统，对气密检测，耐压检测，绝缘电阻检测，整机功能测试等关键工序的重要数据，及所有紧固螺栓扭矩进行收集储存，提供追溯与分析依据，数据的储存期限为 3 年。
The information management system is configured to collect and store the important data of key processes such as air tightness test, voltage withstand test, insulation resistance test, and function test of the whole machine, as well as the torque of all fastening bolts, providing the basis for traceability and analysis. The storage period of the data is 3 years.
Each special equipment has certain flexibility, which can be used for the assembly of the products to be changed in the future (the transformation and lifting are not included in the scope of this work).
4.各专用设备采用 PLC 控制，触摸屏操作界面。
each special equipment adopts PLC control, touch screen operation interface.
The material trolley is equipped on and off the product line.
All equipment has internal interlock switch.
All equipment has horizontal adjustment device.
The special equipment has two modes of manual and automatic operation, and the equipment is equipped with touch screen operation and display.
The safety grating is installed on the staff operation surface of semi-automatic equipment to ensure the safety of staff operation.
data traceability, using industrial computer control, each station through RFID and two-dimensional code and other data carriers for data storage and traceability of the production line.
The non-standard automatic assembly line equipment designed by Shandong Hongbao Automation Co., Ltd. covers the production of automation equipment, the construction of production system and computer integrated manufacturing, as well as the networking, informatization and integration of intelligent manufacturing execution and control level; the main service fields are home appliances, electronics, motors, computers, hardware, plastics, furniture, warehousing and logistics Automobile, food and other industries.