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新能源汽车驱动电机非标自动化装配生产线功能介绍

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  新能源汽车装配生产线的特色是集产品的配料、组装、测试、包装为一体,彻底消除传统的生产线两旁是一堆堆,一筐筐的备品备件,成品和半成品混淆,浪费大量的人力、物力及场所。非标自动化装配生产线在新能源汽车驱动电机装配过程中有哪些优势?
  The new energy vehicle assembly line is characterized by the combination of ingredients, assembly, testing and packaging of products, which completely eliminates the traditional production line with piles and baskets of spare parts on both sides, and the confusion between finished and semi-finished products, which wastes a lot of manpower, material resources and places. What are the advantages of non-standard automatic assembly line in the assembly process of new energy vehicle drive motor?
  新能源汽车装配生产线根据订单配置要求,在仓库中把需组装产品款式的零配件进行清点、配送、自动输送到组装工位,由工人进行组装、测试,合格品进入包装。同时,管理人员在办公室能清楚地知道生产线各工序的异常及运转状况,管理人员同时把各工序的生产工艺分别传送到各道工序的显示屏上,完全实现了生产的自动化、智能化。各功能区非常明显,生产现场整洁、干净,既节省了人力物力,又提高了空间利用率。为现代化生产导入了一种全新的生产模式。
  According to the order configuration requirements, the assembly line of new energy vehicles checks, distributes and automatically transports the spare parts of the product style to be assembled in the warehouse to the assembly station. The workers carry out assembly and test, and the qualified products enter the packaging. At the same time, the management personnel can clearly know the abnormal and operation conditions of each process of the production line in the office. At the same time, the management personnel can transmit the production process of each process to the display screen of each process, which fully realizes the automation and intellectualization of production. Each functional area is very obvious, the production site is clean and tidy, which not only saves manpower and material resources, but also improves the space utilization rate. It introduces a new production mode for modern production.
  非标自动化装配生产线该方案由机器人,线下转子装配设备、定子装配设备和这一条总装线组成,完成定子热套,转子装配、总成装配等电机装配的整个过程,设计紧凑占地小,自动化程度高,生产效率高;适应大批量生产使用。
  This project is composed of robot, off-line rotor assembly equipment, stator assembly equipment and this general assembly line. It completes the whole process of motor assembly such as stator hot sleeve, rotor assembly and assembly assembly. It is compact in design, small in floor area, high in automation and high in production efficiency. It is suitable for mass production。

新能源汽车装配生产线
 

  1.生产装配线采用博世铝型材导轨、3 倍速金属链条;生产装配线占地面积23m*8m、返板线链速为≥9m/min,变频可调。
  production assembly line adopts Bosch aluminum profile guide rail and 3 times speed metal chain; the production assembly line covers an area of 23m * 8m, the chain speed of return plate line is ≥ 9m / min, and the frequency conversion is adjustable.
  2. 配置信息管理系统,对气密检测,耐压检测,绝缘电阻检测,整机功能测试等关键工序的重要数据,及所有紧固螺栓扭矩进行收集储存,提供追溯与分析依据,数据的储存期限为 3 年。
  The information management system is configured to collect and store the important data of key processes such as air tightness test, voltage withstand test, insulation resistance test, and function test of the whole machine, as well as the torque of all fastening bolts, providing the basis for traceability and analysis. The storage period of the data is 3 years.
  3. 各专用设备具有一定的柔性,可通过改造、扩张升降为今后换型产品的装配需要(改造、升降不包括在本次工作范围内)。
  Each special equipment has certain flexibility, which can be used for the assembly of the products to be changed in the future (the transformation and lifting are not included in the scope of this work).
  4.各专用设备采用 PLC 控制,触摸屏操作界面。
  each special equipment adopts PLC control, touch screen operation interface.
  5. 产品上下线配物料小车。
  The material trolley is equipped on and off the product line.
  6. 所有设备有内部互锁开关。
  All equipment has internal interlock switch.
  7. 所有设备有水平调整装置。
  All equipment has horizontal adjustment device.
  8. 专用设备有手动、自动操作两种方式,设备配备触摸屏操作、显示。
  The special equipment has two modes of manual and automatic operation, and the equipment is equipped with touch screen operation and display.
  9. 半自动设备员工操作面安装安全光栅,最大限度保证员工操作安全。
  The safety grating is installed on the staff operation surface of semi-automatic equipment to ensure the safety of staff operation.
  10. 数据追溯,采用工控机控制,各工位通过RFID和二维码等数据载体对产线进行数据存储和追溯。
  data traceability, using industrial computer control, each station through RFID and two-dimensional code and other data carriers for data storage and traceability of the production line.
  山东红宝自动化有限公司设计的非标自动化装配线设备涵盖自动化设备的生产、生产系统的构建和计算机集成制造,以及智能制造执行与控制层面的网络化、信息化与集成化;主要服务领域产业遍及家电、电子、电机、计算机、五金、塑料、家具、仓储、物流、汽车、食品等行业。
  The non-standard automatic assembly line equipment designed by Shandong Hongbao Automation Co., Ltd. covers the production of automation equipment, the construction of production system and computer integrated manufacturing, as well as the networking, informatization and integration of intelligent manufacturing execution and control level; the main service fields are home appliances, electronics, motors, computers, hardware, plastics, furniture, warehousing and logistics Automobile, food and other industries.