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食品行业自动化流水线设备利于实现精细化管理、规模化效应

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  对于食品行业来说,安全是绝对的生命线, 采用自动化流水线设备进行生产的整个过程是全程监控的,特别是一些重要的投料环节,员工的进入有着严格的限制,加上大数据等现代技术的应用,使得食品行业生产的全部产品实现了可追溯。
  For the food industry, safety is the absolute lifeline. The whole process of production with automatic assembly line equipment is monitored throughout the whole process, especially in some important feeding links. There are strict restrictions on the entry of employees. Coupled with the application of modern technologies such as big data, all products produced in the food industry can be traced.
  山东红宝自动化有限公司带您一起来了解下当下知名的海天品牌的自动化流水线生产流程是怎样进行的。
  Shandong Hongbao Automation Co., Ltd. will take you to understand how the current well-known Haitian brand automatic assembly line production process is carried out.
  走进海天酿造厂,约5层楼高直径超十米的绿色、黄色大桶林立,数以百计一点也不夸张,管道相连处是世界最大的阳光晒场,海天晒场一共有1万多个玻璃晒池,总面积超过60万平方米,相当于100个足球场那么大。
  Walking into the Haitian brewery, there are hundreds of green and yellow VATS with a height of about 5 floors and a diameter of more than 10 meters. It is no exaggeration at all. The pipeline connection is the world's largest sun drying ground. There are more than 10000 glass drying pools in the sunshine field, with a total area of more than 600000 square meters, equivalent to the size of 100 football fields.
自动化流水线设备生产视频
  在海天的自动化流水线工厂里面,目力所及数百平米车间、十几条生产线仅有几十人,主要是对机器检测出的部分包装有问题产品进行人工辅助。
  In Haitian's automatic assembly line factory, there are only dozens of people in the hundreds of square meters workshop and more than a dozen production lines in the Institute of vision. The main purpose is to provide manual assistance for some defective packaging products detected by machines.
  在海天工厂的每条生产线的生产速度最高可达每小时52000瓶,在装瓶流水线之外的装箱、堆叠、搬运箱子这些需要人工的环节,竟然看不到一个工人,只看到箱子从一个个变成一摞摞,再由间隔分明的轨道车连续不断地运向远方。
  In Haitian factory, the production speed of each production line can reach up to 52000 bottles per hour. In the process of packing, stacking and transporting boxes outside the bottling line, no worker can be seen. Instead, they can only see the boxes changing from one to another, and then they are continuously transported to the distance by rail cars with distinct intervals.
  说起海天目前的酱油的整个自动化流水线设备生产线在生产过程中是经过不断的功能改善、不断优化的过程,在自动化方面,海天做了行业颠覆式的设计,既保留了所有传统工艺环节,同时又实现了设备化、自动化,而且全部连续化了。
  Speaking of Haitian's current soy sauce automatic assembly line equipment production line in the production process is a process of continuous functional improvement and optimization. In terms of automation, Haitian has made an industry subversive design, which not only retains all the traditional process links, but also realizes the equipment, automation, and all the continuity.
  其中,最值得食品生产行业借鉴的就是在海天自动化流水线生产的过程中从一粒黄豆进场到产品的出厂,我们总共有494个检测点,来保证产品质量,只有检测点全部过关了,产品才算可以顺利出厂,可以说海天产品的生产有着严格的规范,包括严格监控机制、检测机制、追溯机制,如果市面上产品出现问题也能第一时间快速进行对应检测和快速追溯,哪一天、哪个班次生产的,当时整个车间录像等。
  Among them, the most worthy of reference for the food production industry is that in the process of Haitian automatic assembly line production, a grain of soybean enters the factory and leaves the factory. We have a total of 494 inspection points to ensure the product quality. Only when all the inspection points are passed can the product be considered to be able to leave the factory smoothly. It can be said that the production of Haitian products has strict specifications, including strict monitoring mechanism and testing Mechanism and traceability mechanism: if there are problems with the products on the market, the corresponding detection and quick tracing can be carried out at the first time. When the products are produced on which shift, the whole workshop will be recorded at that time.
  高品质铸就的品牌力,以及精细化管理、规模化效应下的成本管控是主要所在,海天的成功是食品行业值得借鉴的典范,自动化流水线设备的运用不仅仅保证了食品的安全,还能从各个方面提高生产品质。
  High quality brand power, fine management and cost control under scale effect are the main factors. Haitian's success is a model worth learning from in the food industry. The application of automatic assembly line equipment not only ensures the safety of food, but also improves the production quality in all aspects.