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5G+工业互联网助力下视觉检测系统是如何“秒杀”产品质量缺陷

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  随着5G技术的日渐成熟,“5G+工业互联网”正在加速融入传统行业,并演进出形式多样、功能强大的各类应用,为千行百业的转型升级赋能。在移动5G助力下的机器视觉检测系统是如何“秒杀”产品质量缺陷,完成复杂产品检测的。
  With the gradual maturity of 5g technology, "5g + industrial Internet" is accelerating its integration into traditional industries and performing various applications with various forms and powerful functions, enabling the transformation and upgrading of Qianxing Baiye. How can the machine vision inspection system with the help of mobile 5g "kill" the quality defects of products and complete the detection of complex products.
  5G+机器视觉,20秒完成多面轮毂检测
  5g + machine vision, finish the inspection of multi face hub in 20 seconds
  “一个多面轮毂的全检速度只需20秒,准确率高达99.99%,不良品率可降至万分之五。”“5G+工业互联网”技术应用于工业制造企业的质检流程,能够使质检效率显著提升、成本进一步降低,实现工业制品在线智能缺陷检测及高精度尺寸测量。
  "The full inspection speed of a multi face wheel hub only takes 20 seconds, the accuracy rate is as high as 99.99%, and the defect rate can be reduced to 5 / 10000." "5g + industrial Internet" technology is applied to the quality inspection process of industrial manufacturing enterprises, which can significantly improve the quality inspection efficiency, further reduce the cost, and realize on-line intelligent defect detection and high-precision dimensional measurement of industrial products.
视觉检测
  以工业质检为例,5G+机器视觉让企业抽检变为产品全量检测,同时将高技术含量和高强度的工作变为标准化工作,有效解决制造业企业产品检测精度高、人工检测难以满足要求等痛点和难点问题。
  Taking industrial quality inspection as an example, 5g + machine vision makes enterprise sampling inspection into full product inspection, and changes high-tech and high-intensity work into standardized work, effectively solving the pain and difficulty problems of high-tech and high-intensity product detection in manufacturing enterprises, such as high-precision product detection and difficult manual inspection.
  据了解,该设备还能自动统计检测总数、缺陷总数、缺陷类型等信息,并将信息传输至云端,为满足不同客户需求提供数据支撑。此外,在5G助力下,企业质检系统还能在不停产的同时实现更新升级。
  It is understood that the device can automatically count the total number of detection, total number of defects, defect types and other information, and transmit the information to the cloud, providing data support to meet the needs of different customers. In addition, with the help of 5g, the enterprise quality inspection system can achieve update and upgrade without stopping production.
  检测节拍7200个/时,5G速度助力企业提质增效
  The testing time is 7200 pieces / hour, and 5g speed helps enterprises improve quality and efficiency
  目前,机器视觉已开发完成多个行业应用解决方案,5G+机器视觉在食品、电子、医药、卫材等行业也已实现产品在线智能缺陷检测及高精度尺寸测量。
  At present, machine vision has developed a number of industry application solutions. 5g + machine vision has also realized online intelligent defect detection and high-precision dimension measurement in food, electronics, medicine, health materials and other industries.
  5G智能包装缺陷检测设备,可完成对食品包装袋从日期标注到封口、空袋等各类缺陷的检测,同时在后台实时生成包装袋检测数量、存在问题等数据,检测准确率达到99.99%。以前每条生产线需要两个人来做包装袋质检,设备上线后一个人可兼顾十条生产线质检,工作效率大幅提升。
  5g intelligent packaging defect detection equipment can complete the detection of food packaging bags from date marking to sealing, empty bags and other defects. At the same time, the real-time generation of packaging bag detection quantity, existing problems and other data in the background, the detection accuracy rate reaches 99.99%. In the past, each production line needed two people to do the quality inspection of packaging bags. After the equipment was put on line, one person could take care of the quality inspection of ten production lines, and the work efficiency was greatly improved.
  5G+人工智能不仅解决了人工检测精度低、准确率低、检测速度慢等问题,也通过解放劳动力间接为企业降低了招工难的现实压力,在降低企业用工成本的同时,为制造企业加快数字化转型步伐创造了有利条件。
  5g + artificial intelligence not only solves the problems of low precision, low accuracy and slow detection speed of manual detection, but also indirectly reduces the practical pressure of recruitment difficulties for enterprises by liberating labor force. At the same time, it reduces the labor cost of enterprises and creates favorable conditions for manufacturing enterprises to accelerate the pace of digital transformation.
  “5G+工业互联网”落地过程中扮演着重要的“搭台”角色,从传统的网络建设者、运营者转变为工业互联网解决方案提供者,以信息科技之力推动千行百业高质量发展。
  "5g + industrial Internet" plays an important role in the process of landing, from traditional network builder and operator to industrial Internet solution provider, and promotes the high-quality development of thousands of industries with the power of information technology.
  机器视觉检测系统是智能制造中最重要也是应用最广的场景,可代替人工进行缺陷检测、尺寸检测、机械手无序抓取,具有“准、快、易”的优势。同时,利用深度学习技术,可大幅提高识别准确率,为制造企业实现降本增效创造有利条件。
  Machine vision inspection is the most important and widely used scene in intelligent manufacturing. It can replace manual defect detection, size detection and manipulator disorderly grasping, which has the advantages of "accurate, fast and easy". At the same time, the use of deep learning technology can greatly improve the accuracy of identification, and create favorable conditions for manufacturing enterprises to achieve cost reduction and efficiency increase.