红宝致力于为所有行业提供包装自动化的安全解决方案
发布时间：
2023-02-10 11:26
包装自动化机械是食品加工、药品生产等企业中不可或缺的设备，因操作人员的不当操作等原因而引起的安全事故偶有发生，食品饮料生产企业对包装设备的安全性越来越重视，山东红宝自动化对自动化包装行业提供的完整解决方案获得了越来越多包装企业的青睐。
Packaging automation machinery is an indispensable equipment in food processing, drug production and other enterprises. Safety accidents caused by improper operation of operators occur occasionally. Food and beverage manufacturers pay more and more attention to the safety of packaging equipment. The complete solutions provided by Shandong Hongbao automation for the automatic packaging industry have been favored by more and more packaging enterprises 。
针对现有工厂的包装自动化设备提供完整的安全改造服务：从风险评估开始，依据相关安全标准，对各个工艺流程、生产设备、电气元件、气动装置等进行系统的评估，并提出针对性的安全改造方案。
To provide a complete safety transformation service for the packaging automation equipment of the existing factory: starting from the risk assessment, according to the relevant safety standards, systematically evaluate the process flow, production equipment, electrical components, pneumatic devices, etc., and put forward targeted safety transformation scheme.
机械防护
Mechanical protection
按照相应机械防护标准，对于自动化包装机在生产过程中可能会出现的致人伤害的风险点进行评估。比如，包装机出包口到内部齿轮之间的间隙过大，可能会导致操作人员的手臂伤害，这时就需要通过机械防护的方案做到既对人员进行有效的防护，同时又兼顾生产效率。
According to the corresponding mechanical protection standards, the risk points that may cause personal injury in the production process of automatic packaging machine are evaluated. For example, the gap between the packaging machine outlet and the internal gear is too large, which may lead to the arm injury of the operator. At this time, the mechanical protection scheme is needed to achieve both effective protection of personnel and production efficiency.
安全控制回路
Safety control loop
根据ISO13849机械安全标准的要求，为其设备的电气控制增加了安全控制回路，保证在安全门打开的情况下，不会出现机械运动装置的意外启动。在包装生产企业，防护门被打开的情况比较常见，比如操作人员进行包装材料调整、维修人员进行检修和维护或者保洁人员进行设备清洁时，都需要打开防护门，此时借助安全传感器检测防护门的开关门状态，通过安全控制器保证安全的信号输出，从而保证运动电机处于停机状态。
According to the requirements of iso13849 mechanical safety standard, the safety control circuit is added for the electrical control of the equipment to ensure that the mechanical movement device will not start accidentally when the safety door is opened. In packaging production enterprises, it is common to open the protective door. For example, when the operator adjusts the packaging materials, the maintenance personnel repair and maintenance, or the cleaning personnel clean the equipment, they all need to open the protective door. At this time, the safety sensor is used to detect the opening and closing state of the protective door, and the safety signal output is ensured by the safety controller, so as to ensure the sports electricity The unit is in shutdown state.
改造设计，安全诊断随时在线
Modification design, safety diagnosis online at any time
PNOZ multi2可编程安全控制器，作为电控柜内的安全“大脑”，45mm的宽度大大节省了控制柜内的空间。通常一台包装机上会需要应用急停、安全门锁、甚至安全静止监控等多个安全功能，通过可编程的PNOZmulti2即可轻松解决问题，借助于图形化的软件工具PNOZmulti configurator，通过软件配置替代繁琐的硬件接线，既节省了设计人员的制图时间，也大大降低了硬件线缆的成本。更为重要的是，节省了调试时间。对于调试人员而言，直接进行快速的程序修改真是一件极具“幸福感”的事情。
PNOZ multi 2 programmable safety controller, as the safety "brain" in the electric control cabinet, the width of 45mm is large, which saves the space in the control cabinet. Usually, a packaging machine will need to apply multiple security functions such as emergency stop, safety door lock, and even security static monitoring. The problem can be easily solved through the programmable pnozmulti2, and the graphical software tool PNOZmulti is used Configurator, through software configuration to replace cumbersome hardware wiring, not only saves the designer drawing time, but also greatly reduces the cost of hardware cable. More importantly, it saves debugging time. For debuggers, it is a great "happiness" thing to make quick program modification directly.
安全控制器
Safety controller
软件工具还提供了强大的诊断功能，可以将任一模块上的任一输入输出点发生的安全故障和解决方案进行快速精准的提示。如果需要，用户还可以借助软件功能模块来自定义诊断信息，并且在控制器本体的LED显示屏上或者通过上位机进行故障诊断的显示。
The first mock exam is also a powerful diagnostic function, which can prompt and prompt the safety failures and solutions of any input and output point on any module. If necessary, the user can also define the diagnosis information with the help of the software function module, and display the fault diagnosis on the LED display screen of the controller body or through the upper computer.
自带LED指示灯，可以及时、高效地将防护门的开关状态，或者门开关的故障状态进行诊断显示。安装方式灵活，适用于各种类型的包装设备防护门的安全监控。
With LED indicator light, it can timely and efficiently diagnose and display the switch state of the protective door or the fault state of the door switch. The installation method is flexible and suitable for the safety monitoring of various types of packaging equipment protective doors.
山东红宝自动化有限公司凭借多年来在包装自动化领域的深耕细作，丰富的行业实践经验及对机械标准指令的深刻理解，一直努力地为更多的企业提供全系列的包装自动化解决方案。
Shandong Hongbao Automation Co., Ltd. has been striving to provide a full range of packaging automation solutions for more enterprises with years of intensive work in the field of mechanical safety, rich industry practice experience and deep understanding of mechanical standard instructions.
包装自动化