面包烘焙行业自动化包装生产线的工艺流程和优点

发布时间:

2023-02-10 11:26

  自动化包装生产线可以实现快速而精准地作业,让自动化大大得提升了生产的效率,在烘焙行业的使用还相对比较少,由于我国的面包消费者还比较习惯在面包坊和超市面包坊购买面包,大型的面包制造商较少。全自动生产线提供了这个可能,让廉价又拥有稳定品质的面包抓住大众市场,而且高级定制的全自动生产线也可以满足中小企业的高水准多种类的生产质量要求。
  The automatic packaging production line can realize fast and accurate operation, which greatly improves the efficiency of production. It is relatively less used in the baking industry. As China's bread consumers are still more accustomed to buying bread in bakeries and supermarket bakeries, there are fewer large-scale bread manufacturers. Automatic production line provides this possibility, so that cheap bread with stable quality can seize the mass market, and high-level customized automatic production line can also meet the high-level and variety of production quality requirements of small and medium-sized enterprises.
  事实上,自动化生产线的崛起会把未来的市场细分成两个部分,一是手工制作的小众面包(天然酵母酸面包、各种口味的夹心面包等),二是平价的日常款面包(各种吐司、牛角包等)。中小企业也可抓住先机,利用自动化生产线扩大生产总量,占据市场份额。
  In fact, the rise of automated production lines will divide the future market into two parts, one is hand-made niche bread (natural yeast sour bread, sandwich bread of various flavors, etc.), and the other is the affordable daily bread (all kinds of toast, croissants, etc.). Small and medium-sized enterprises can also seize the opportunity to expand the total production volume and occupy the market share by using automatic production lines.
面包的自动化包装生产线
  自动化面包生产线可以完成的工艺:
  Automatic bread production line can complete the following processes:
  1.揉面-原材料投放;
  Knead dough - putting in raw materials;
  2.分团-精准分团,控制个体差异性;
  Grouping - precise grouping to control individual differences;
  3.初步塑形-便于后续操作;
  Preliminary shaping - easy for follow-up operation;
  4.最终塑形--决定面包最终成型模式;
  Final shaping mode of bread;
  5.发酵-精准控温和控湿,可以使面团达到各种理想的发酵状态;
  Fermentation - precise control of temperature and humidity can make dough reach various ideal fermentation conditions;
  6.烘烤-精准控温,使面团的烘烤状态达到理想状态;
  Baking - precise temperature control to make the baking state of dough reach the ideal state;
  7.冷却-快速冷却,保存最完美的烘烤状态;
  Cooling - fast cooling to keep the best baking condition;
  8.分拣包装-快速、安全、卫生的包装,将最完美的产品交到顾客手中。
  Sorting and packaging - fast, safe and hygienic packaging, to deliver the most perfect products to customers.
  全自动面包自动化包装生产线的优点:
  The advantages of automatic bread packaging line are as follows:
  1.更高的生产量:
  Higher production capacity:
  机器不需要像人类一样休息,可以全天候工作,自动化生产线可以通过特定的流程和步骤来决定生产总量,大大提高生产效率。
  Machines don't need to rest like human beings, they can work all day long. Automatic production line can determine the total production amount through specific processes and steps, and greatly improve the production efficiency.
  2.设备占地面积较小:
  The equipment occupies a small area
  自动化生产线与一般的非自动化生产线各种零散的设备相比,要占据更小的面积,可以帮助生产商减少厂房的租金。
  Compared with the general non automatic production line, the automatic production line occupies a smaller area, which can help the manufacturer reduce the rent of the workshop.
  3.更严格的质量控制:
  Stricter quality control:
  对消费者而言,始终如一的品质是他们对日常消费食品的基本要求,也是决定他们对品牌的信任度和回购率的重大要素之一,全自动生产线能确保产品的一致性,减少残次品的报废率,从而进一步提高了生产量。
  For consumers, consistent quality is the basic requirement for their daily consumption of food, and it is also one of the important factors that determine their trust in the brand and repurchase rate. The automatic production line can ensure the consistency of products, reduce the scrap rate of defective products, and further improve the production volume.
  4.改善食品安全:
  Improve food safety:
  人是在食品制造中最主要的污染原因,不遵守食品制作规范的工人会十分容易将细菌和过敏源带进食品中,而日常制作中的走动也会将大量灰尘带进空气里。全自动化将工作人员减少到最低,从而降低了人为造成的食品安全风险。
  People are the main cause of pollution in food manufacturing. Workers who do not comply with food production standards will easily bring bacteria and allergens into food, and walking in daily production will also bring a lot of dust into the air. Full automation reduces staff to a minimum, thereby reducing the risk of human induced food safety.
  5.减少劳动力成本:
  Reduce labor cost
  在传统烘焙业里,最重要的是烘焙师,而一个优秀的烘焙师往往需要付出十分多的心血和努力栽培,好的人才可遇而不可求,这也决定了优秀烘焙师的高昂聘请费用。全自动化生产线可以相应减少人员的雇佣,可将雇佣预算集中运用在聘请优秀烘焙师于产品监控职位,同时也增加了市场营销人才的预算。
  In the traditional baking industry, the most important is the roaster, and an excellent roaster often needs to pay a lot of hard work and hard cultivation. Good talents can be met but not needed, which also determines the high employment cost of excellent bakers. The fully automated production line can reduce the employment of personnel, concentrate the employment budget on hiring excellent bakers in product monitoring positions, and increase the budget of marketing talents.
  6.烘焙师的健康:
  Bakers' health:
  自动化生产线可以显著提高安全性和降低疾病危害,面包店的工作通常十分辛苦,自动化生产线可以减少许多繁重而重复的作业,降低粉尘的吸入和人体的物理损伤。
  The automatic production line can significantly improve the safety and reduce the harm of diseases. The work of bakery is usually very hard. The automatic production line can reduce many heavy and repeated operations, reduce dust inhalation and physical damage to human body.
  7.可追溯性和合规性:
  Traceability and compliance:
  电子终端可以将整个自动化包装生产线变得可追溯和规范化,不但最大限度地降低了人为错误的风险,也将过程数据化更方便收集和整理,更提供了产品优化的直观性。
  The electronic terminal can make the whole production line traceable and standardized, which not only reduces the risk of human error to the greatest extent, but also makes the process data more convenient to collect and sort out, and provides more intuitive product optimization.

自动化包装生产线