The automatic packaging production line can realize fast and accurate operation, which greatly improves the efficiency of production. It is relatively less used in the baking industry. As China's bread consumers are still more accustomed to buying bread in bakeries and supermarket bakeries, there are fewer large-scale bread manufacturers. Automatic production line provides this possibility, so that cheap bread with stable quality can seize the mass market, and high-level customized automatic production line can also meet the high-level and variety of production quality requirements of small and medium-sized enterprises.
In fact, the rise of automated production lines will divide the future market into two parts, one is hand-made niche bread (natural yeast sour bread, sandwich bread of various flavors, etc.), and the other is the affordable daily bread (all kinds of toast, croissants, etc.). Small and medium-sized enterprises can also seize the opportunity to expand the total production volume and occupy the market share by using automatic production lines.
Automatic bread production line can complete the following processes:
Knead dough - putting in raw materials;
Grouping - precise grouping to control individual differences;
Preliminary shaping - easy for follow-up operation;
Final shaping mode of bread;
Fermentation - precise control of temperature and humidity can make dough reach various ideal fermentation conditions;
Baking - precise temperature control to make the baking state of dough reach the ideal state;
Cooling - fast cooling to keep the best baking condition;
Sorting and packaging - fast, safe and hygienic packaging, to deliver the most perfect products to customers.
The advantages of automatic bread packaging line are as follows:
Higher production capacity:
Machines don't need to rest like human beings, they can work all day long. Automatic production line can determine the total production amount through specific processes and steps, and greatly improve the production efficiency.
The equipment occupies a small area
Compared with the general non automatic production line, the automatic production line occupies a smaller area, which can help the manufacturer reduce the rent of the workshop.
Stricter quality control:
For consumers, consistent quality is the basic requirement for their daily consumption of food, and it is also one of the important factors that determine their trust in the brand and repurchase rate. The automatic production line can ensure the consistency of products, reduce the scrap rate of defective products, and further improve the production volume.
Improve food safety:
People are the main cause of pollution in food manufacturing. Workers who do not comply with food production standards will easily bring bacteria and allergens into food, and walking in daily production will also bring a lot of dust into the air. Full automation reduces staff to a minimum, thereby reducing the risk of human induced food safety.
Reduce labor cost
In the traditional baking industry, the most important is the roaster, and an excellent roaster often needs to pay a lot of hard work and hard cultivation. Good talents can be met but not needed, which also determines the high employment cost of excellent bakers. The fully automated production line can reduce the employment of personnel, concentrate the employment budget on hiring excellent bakers in product monitoring positions, and increase the budget of marketing talents.
The automatic production line can significantly improve the safety and reduce the harm of diseases. The work of bakery is usually very hard. The automatic production line can reduce many heavy and repeated operations, reduce dust inhalation and physical damage to human body.
Traceability and compliance:
The electronic terminal can make the whole production line traceable and standardized, which not only reduces the risk of human error to the greatest extent, but also makes the process data more convenient to collect and sort out, and provides more intuitive product optimization.