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机器视觉检测技术在各行业自动化质量检测中的应用

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  机器视觉技术在工业自动化质量检测中日渐成为核心技术,提高产品质量,降低成本。机器视觉技术应用日益扩大,应用领域包括:
  Machine vision technology is becoming the core technology in industrial automation quality inspection, which can improve product quality and reduce cost. The application of machine vision technology is expanding day by day
  一、机器人与工厂自动化
  1、 Robot and factory automation
  工业机器人是面向工业领域的多关节机械手或多自由度的机器人,在工业生产中替代人工执行单调、频繁、长时间作业,或是危险、恶劣环境下的作业,如在冲压、压力铸造、热处理、焊接、涂装、塑料制品成形、机械加工和简单装配等工序,是现代工厂的自动化水平的重要标志。机器人与机器视觉技术结合,能完成更精准的组装、焊接、处理、搬运等工作。
  Industrial robot is a kind of multi joint manipulator or multi degree of freedom robot facing the industrial field. It can replace the manual work in monotonous, frequent and long time, or in dangerous and harsh environment, such as stamping, pressure casting, heat treatment, welding, coating, plastic product forming, mechanical processing and simple assembly. It is the automation of modern factory Important sign of level. Robot and machine vision technology, can complete more accurate assembly, welding, processing, handling and other work.
视觉检测技术自动化应用
  二、PCB
  PCB板是电子信息产品较主要的产品载体,在PCB行业发展相对成熟的今天,行业竞争激烈,对高性能设备的综合制造能力的要求越来越高。机器视觉定位、检测等视觉技术可实现快速、精准的质量检测盒过程控制,提高产品质量和生产效率,是设备性能提升的可靠保证。
  PCB board is the main product carrier of electronic information products. With the development of PCB industry, the industry competition is fierce, and the comprehensive manufacturing capacity of high-performance equipment is required more and more. Machine vision positioning, detection and other visual technology can achieve rapid and accurate quality inspection box process control, improve product quality and production efficiency, and is a reliable guarantee for equipment performance improvement.
  三、制药业
  3、 Pharmaceutical industry
  药品的生产和加工过程是非常严格的管理过程,任何微小的差错都有可能造成严重的后果。通过机器视觉检测技术实现对药品生产过程的质量控制和管理控制,提升药品质量和包装质量,保障患者的生命安全。
  Pharmaceutical production and processing process is a very strict management process, any small error may cause serious consequences. The quality control and management control of drug production process are realized by machine vision detection technology, so as to improve the drug quality and packaging quality, and ensure the life safety of patients.
  四、物流
  4、 Logistics
  现代工业生产物流管理是现代化生产效率和先进性的体现,通过对条码和字符码的识别和跟踪,能够形成原材料器件、产成品、包装箱之间的一一对应,使现代生产具备可管理、可追溯性。对于工业品的生产工艺管理和器件追溯,对于食品饮料防串货和安全追溯,汽车行业的零部件追溯有着非常重要的应用意义。
  Modern industrial production logistics management is the embodiment of modern production efficiency and advanced nature. By identifying and tracking barcode and character codes, it can form one-to-one correspondence between raw material devices, finished products and packaging boxes, so that modern production can be managed and traceable. For the production process management of industrial products and device traceability, for food and beverage anti-counterfeiting and safety traceability, auto industry parts traceability has a very important application significance.
  五、触摸屏
  5、 Touch screen
  触摸屏作为新一代电子产品输入设备正逐步成为平板电脑、手机、电子书、GPS、游戏机等设备的新宠。触摸屏生产工艺复杂,从上游的ITO玻璃镀膜、光刻、IC组件加工,到中游的触摸屏模组贴合、丝网印刷、切割,再到下游的触摸屏模组贴合、盖板玻璃检测,都对工艺提出更高要求,使机器视觉技术成为相关环节生产和质量检测的必要技术。
  As a new generation of electronic product input device, touch screen is gradually becoming a new favorite of tablet computers, mobile phones, e-books, GPS, game machines and other devices. The production process of touch screen is complex. From the upstream ITO glass coating, lithography, IC module processing, to the middle reaches of the touch screen module fitting, screen printing, cutting, and then to the downstream touch screen module fitting, cover glass detection, all put forward higher requirements on the process, making machine vision technology become the necessary technology for related production and quality inspection.
  六、太阳能
  6、 Solar energy
  太阳能作为较有价值的未来绿色能源之一,是国家重点发展的行业领域,短期相对的产能过剩对太阳能电池生产设备提出更高的要求,从硅锭、硅片纯度、到加工镀膜过程的质量控制,都会影响较后太阳能电池片的光电转换效率,高质量产线能够降低废品率、从而降低生产能耗与太阳能电池片产出比,使太阳能成为真正的清洁能源,在太阳能电池片生产过程中,通过运用机器视觉定位、测量、检测以及太阳能分选机,可大大提高成品率,降低生产成本。
  Solar energy, as one of the most valuable green energy in the future, is one of the key industries in China. The short-term relative overcapacity puts forward higher requirements for the production equipment of solar cells. From the purity of silicon ingots and silicon wafers to the quality control of processing and coating process, the photoelectric conversion efficiency of later solar cells will be affected. High quality production lines can reduce the waste rate, thus reducing the waste rate Reduce the production energy consumption and solar cell output ratio, make solar energy become a real clean energy. In the process of solar cell production, through the use of machine vision positioning, measurement, detection and solar energy sorting machine, the yield can be greatly improved and the production cost can be reduced.
  七、半导体
  7、 Semiconductor
  半导体技术是现代信息产业的根基,也是机器视觉技术较早的发源地,半导体工艺不可或缺的关键技术。同时半导体产业规模庞大,行业摩尔效应对行业工艺不断提出挑战,也对其生产设备中的机器视觉技术的要求不断提升。
  Semiconductor technology is not only the foundation of modern information industry, but also the early birthplace of machine vision technology. At the same time, the scale of the semiconductor industry is huge, and the Moore effect of the industry is constantly challenging the industry process, and the requirements of machine vision technology in its production equipment are constantly improved.
  八、FPD
  8、 FPD
  FPD行业对生产效率和产品品质有极高的要求,机器视觉技术作为非接触、高精度、高速度的生产、检测能力成为不可或缺的技术手段,从前道的ITO玻璃检测、背光模组检测,到Cell贴合、LCD模组的COG设备、对位贴合、切割机、飞针探测设备等、机器视觉技术的应用提高了设备厂商的核心竞争力。
  FPD industry has high requirements for production efficiency and product quality. As a non-contact, high-precision and high-speed production and detection ability, machine vision technology has become an indispensable technical means. From the former ITO glass detection and backlight module detection, to cell lamination, LCD module cog equipment, alignment fitting, cutting machine, flying needle detection equipment, machine vision technology application It improves the core competitiveness of equipment manufacturers.
  九、SMT
  9、 SMT
  SMT行业是继PCB后又一重点电子信息产业,也是中国机器视觉设备商的发源地,电子元器件小型化、器件贴装高密度化、器件管脚阵列复杂化和多样化都给现代SMT设备提出更高的要求。通过运用机器视觉定位、测量、检测技术,提升SMT设备生产效率、提高贴装精度高、提升连续工作稳定性,助力SMT行业的设备升级。
  SMT industry is another important electronic information industry after PCB, and it is also the birthplace of Chinese machine vision equipment manufacturers. Miniaturization of electronic components, high density of device mounting, complexity and diversification of device pin array all put forward higher requirements for modern SMT equipment. Through the use of machine vision positioning, measurement, detection technology, improve the SMT equipment production efficiency, improve the high mounting accuracy, improve the continuous working stability, help the SMT industry equipment upgrade.
  机器视觉技术已经逐步发展成为工业自动化生产过程中不可或缺的关键组成子系统。机器视觉系统被应用于各行业的生产设备中,助力行业设备升级,提高产线工艺水平,提升产品的质量和成品率,是现代工业的核心技术之一。
  Machine vision technology has gradually developed into an indispensable key subsystem in the industrial automation production process. Machine vision system is applied in the production equipment of various industries, which helps to upgrade the industrial equipment, improve the process level of production line, and improve the quality and yield of products. It is one of the core technologies of modern industry.