形成可覆盖整线的一站式工业视觉检测技术解决方案体系
发布时间：
2023-02-10 11:28
在大市场泡沫与垂直领域机遇并存的大环境下，视觉检测系统技术在传统制造业代替人工目检，为高端工业精密检测场景降本提效。以机器视觉技术为基础，循着整机制造流程扩展产品线，可大大提升公司的盈利能力和综合竞争力。
In the context of large market bubbles and vertical opportunities, visual inspection system technology replaces manual visual inspection in traditional manufacturing, reducing costs and improving efficiency for high-end industrial precision inspection scenarios. Based on machine vision technology, expanding the product line following the entire machine manufacturing process can greatly enhance the company's profitability and comprehensive competitiveness.
全球工业视觉检测领域的整体规模在不断扩张，年均增长率已达14%，存增量市场可观，半导体、医药、miniLED等行业的机器视觉检测，目前正在开发的产品包括高速药片光学检测设备、半导体封装自动光学检测设备、miniLED AOI等。
The overall scale of the global industrial vision inspection field is continuously expanding, with an average annual growth rate of 14%. The increase in the inventory market is considerable. For machine vision inspections in the semiconductor, pharmaceutical, miniLED and other industries, products currently under development include high-speed tablet optical inspection equipment , Semiconductor packaging automatic optical inspection equipment, miniLED AOI, etc.
目前视觉检测领域中存在大量痛点问题，每年有15%~30%的工厂工人在目检岗位，速度和稳定性差，而依靠传统机器视觉模式匹配技术，会遇到强干扰问题，导致识别不精准。 因此80%的SMT产线都没有配备传统机器视觉的AOI设备。
At present, there are a large number of pain points in the field of visual inspection. 15% to 30% of factory workers are in visual inspection positions each year. The speed and stability are poor. However, relying on traditional machine vision pattern matching technology will encounter strong interference problems, resulting in inaccurate recognition. . Therefore, 80% of SMT production lines are not equipped with traditional machine vision AOI equipment.
快速移动物品的检测
视觉检测系统中的产品有两种形态，一种是AI缺陷检测机器人，包括数据采集模块、决策实施模块和AI检测系统，另一种形态是搭载AI检测系统的AI视觉中枢主机，主要提供给集成商及设备供应商。
There are two forms of products in the visual inspection system. One is an AI defect detection robot, which includes a data acquisition module, a decision-making implementation module, and an AI inspection system. The other is an AI vision central host equipped with an AI inspection system, which is mainly provided to Integrators and equipment suppliers.
以精密制造柔性电路板缺陷检测为例.
Take the defect detection of precision-manufactured flexible circuit boards as an example.
在此之前，人工目检效率很低，需要借助放大镜等工具，平均每10~15秒检测一片。在使用了视觉检测系统设备之后，可以将单片检测时间压缩至2秒内，检测准确率稳定在99.99%，数据自主完成90%标注处理工作。由此，能提高整体五倍的工作效率，节省人力80%以上，可帮助企业在短期内收回成本。
Prior to this, manual visual inspection was very inefficient, and tools such as a magnifying glass were needed to inspect one piece every 10-15 seconds on average. After using the visual inspection system equipment, the single-chip inspection time can be compressed to less than 2 seconds, the detection accuracy rate is stable at 99.99%, and the data can complete 90% of the label processing work independently. As a result, the overall work efficiency can be increased by five times, and manpower can be saved by more than 80%, which can help companies recover costs in a short time.
GGII数据显示，2018年中国机器视觉的市场规模为53.79亿元，同比2017年增长27.95%，预计未来5年，中国机器视觉市场将保持20%以上的增速，在2023年达到160亿元以上，年复合增长率为23.87%。
According to GGII data, the market size of China's machine vision in 2018 was 5.379 billion yuan, an increase of 27.95% year-on-year in 2017. It is expected that China's machine vision market will maintain a growth rate of more than 20% in the next five years, reaching more than 16 billion yuan in 2023. , The compound annual growth rate is 23.87%.
基于广阔的市场前景，山东红宝自动化将通过视觉检测系统技术为上游和下游产业链降本增效，形成可覆盖整线的一站式智能检测解决方案体系，以此撬动巨大的蓝海市场。
Based on the broad market prospects, Shandong Hongbao Automation will use visual inspection system technology to reduce costs and increase efficiency for the upstream and downstream industrial chains, forming a one-stop intelligent inspection solution system that can cover the entire line, thereby leveraging the huge blue ocean market .
视觉检测系统