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经典案例丨速冻水饺的全自动化包装生产流水线视频

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  平时没有时间自己做饭,小编经常会去超市买一些速冻的包子、烧麦这些面食拿回家蒸,但是你们知道这些速冻食品是怎样加工出来的吗?
  I usually don't have time to cook by myself. Xiaobian often goes to the supermarket to buy some quick-frozen steamed buns and steamed wheat. But do you know how these quick-frozen foods are processed?
  食品从生产、包装再到装箱都是通过自动化流水线生产加工的,这一系列的过程中,涉及到各类自动化设备,比如非标自动化包装、工业机器人,机器视觉系统等发挥了很大作用。
  Food production, packaging and packaging are all processed through automatic assembly line. In this series of processes, various kinds of automation equipment, such as non-standard automatic packaging, industrial robots, machine vision system, etc., have played a great role.
食品自动化生产线设备压面
  压面
制皮
  制皮
放馅
  放馅
自动包饺子
  包饺子
  
  灵活的气动抓手,连特别柔软的饺子都能安全抓起,而且从抓取到安放都定位精准。
  Flexible pneumatic gripper, even soft dumplings can be safely picked up, and from grasp to placement are accurate positioning.
自动化蒸水饺
  蒸饺子
冷冻后自动化包装
  冷冻后自动包装
  通过以上这些小视频我们可以看到,制作完成的每一包饺子都要被放在传送带上经过工业相机的检测,工业相机会将被检测的目标转换成图像信号,传送给专用的图像处理系统,根据像素分布和亮度、颜色等信息,转变为数字化信号,图像处理系统对这些信号进行运算来抽取目标的特征,根据预设的允许度和其他条件输出结果,检查每包是否合格。
  In the picture, we can see that each dumpling is put on the conveyor belt and tested by the industrial camera. The industrial camera will convert the detected object into image signal and send it to the special image processing system. According to the pixel distribution, brightness, color and other information, the image processing system will calculate these signals to extract the target According to the preset allowable degree and other conditions, output the results, and check whether each package is qualified.
码垛机器人抓手
  码垛机器人具有带吸盘的抓手,一点也不会损坏脆弱的速冻饺子包装。
  The palletizing robot has a gripper with suction cups, which will not damage the fragile quick-frozen dumpling packaging at all.
  食品自动化生产线设备用设备代替了人工,用智能的机器代替了设备,在这个过程中企业大大节省了人力,也把职工从繁重的劳动中解放出来。设备先进了,故障率就低了,一般情况下职工只要完成日常点检就可以了。
  The equipment of food automation production line has replaced labor with equipment, and equipment has been replaced by intelligent machine. In this process, the enterprise has greatly saved manpower and liberated the staff from heavy labor. Advanced equipment, low failure rate, under normal circumstances, as long as the staff to complete the daily point inspection can.
  用设备代替人工不仅节省了人力成本,更重要的是机器能够24小时不间断、高水准的进行工作,可以大大提高生产效率。正大食品
  It can not only save the labor cost but also improve the production efficiency of 24 hours. Zhengda food
  企业通过食品自动化包装生产线设备的智能化、无人化生产,大幅度降低了传统车间的‘人为风险’,保障食品安全。
  Through intelligent and unmanned production, enterprises have greatly reduced the "human risk" of traditional workshops and ensured food safety.