We should know that mechanical mechanism is the key component of non-standard automation equipment, which limits its structural design and processing form. It is not allowed to carry out mass production. We must design the inherent production procedures according to the production requirements and carry out the differentiated design according to the different requirements.
Of course, in the process of non-standard automation equipment design, in order to better design the equipment in line with the production objectives, we need to avoid the following problems.
In the mechanism design, it is necessary to consider that the components should not be too complex, and try to use the general parts to meet the design requirements. Try not to have too much welding, because the deformation of sheet metal parts in welding is relatively large, which will cause the appearance is not very beautiful, and it is difficult to assemble at the same time.
In the design of transmission parts, its adjustability should be considered, because the position and size of sheet metal parts during assembly are not very accurate, and when the sheet metal parts are installed on the main structure, because the main structure will produce deformation and slight displacement during welding, it is necessary to go to the assembly site for drilling and tapping, so the operation space and position should be considered in the design.
Consider the installation position and size of other parts. In the structural design, it is necessary to consider the installation position and space of the electrical components and the direction of the wire to reserve a good position.
The stability of motion is an important index to show the performance of non-standard automation equipment. It has enough strength and stiffness and can maintain the specified motion accuracy.
The ability of the equipment to complete or maintain the specified work under the specified conditions and within the specified time is called reliability. The lower the failure rate, the higher the reliability.
The stability of product quality, the maintenance of machining accuracy, the adaptability to the environment, convenient use and maintenance, simple and safe operation and so on are all factors that need to be considered in the process of non-standard automation design.
It is because of the flexibility of non-standard automation equipment that can adapt to the requirements of a certain range of product specifications and varieties. It has a reasonable degree of automation. We must consider comprehensively the needs and possibilities and pursue the advanced nature blindly instead of the specific conditions.