软包装自动化包装灌装流水线工艺
发布时间：
2023-02-10 11:28
包装的作用进一步深化，形成产品营销重要的部分，其中软包装自动化包装灌装流水线在包装过程中起着非常重要的作用。
The role of packaging is further deepened, forming an important part of product marketing, in which the automatic packaging filling line of flexible packaging plays a very important role in the packaging process.
包装从抽象到具体的过程，比如：具体化出产品的特性、包装容器的结构、产品系列化、标签等。产品的包装是企业营销体系中一个很重要的部分。一个产品的诞生，从市场需求为出发点，需要明确客户群体、适用场景、销售渠道以及营销渠道。
The process of packaging from abstract to concrete, such as: materializing the characteristics of products, the structure of packaging containers, product serialization, labeling, etc. Product packaging is a very important part of enterprise marketing system. The birth of a product, starting from the market demand, needs to clarify the customer group, applicable scenarios, sales channels and marketing channels.
有了完整清楚的产品定位后便是将产品生产出来。现在的产品包装生产是通过软包装自动化包装灌装流水线工艺将产品和包装容器结合起来形成包装件。
With a complete and clear product positioning, the product will be produced. Now the product packaging production is through the flexible packaging automatic packaging filling line process, the product and the packaging container are combined to form the package.
现代商品的生产可以分为前段生产和后段包装两大部分。液体物料灌装的前段生产主要是将各种原料按照配方要求进行调配。
The production of modern commodities can be divided into two parts: the first stage production and the second stage packaging. The front stage production of liquid material filling is mainly to mix various raw materials according to the formula requirements.
后段包装生产主要包括灌装、旋盖、贴标、打码等工艺。根据不同的包装要求，还有诸如洗瓶、套标、覆膜等工艺。
The production of rear packaging mainly includes filling, capping, labeling, marking and other processes. According to different packaging requirements, there are also processes such as bottle washing, labeling and laminating.
液体物料的灌装主要关注的是物料属性，一般需要关注物料的流动性、挥发性、腐蚀性、氧化性以及物料是否含气，搅拌是否会起泡沫等细节。
The filling of liquid materials is mainly concerned with material properties. Generally, it is necessary to pay attention to the fluidity, volatility, corrosiveness, oxidization, and whether the material contains gas and whether the mixing will foam or not.
在旋盖环节主要影响在瓶身结构以及瓶盖结构。旋盖的原理是通过抱瓶机构和旋盖机构分别作用于瓶身和瓶盖相对运动，使瓶盖和瓶身旋合达到封口的目的。
In the process of capping, the structure of bottle body and cap is mainly affected. The principle of screw cap is that the bottle cap and bottle cap can be rotated together to achieve the purpose of sealing through the bottle holding mechanism and capping mechanism acting on the relative movement of the bottle body and the bottle cap respectively.
常见的旋盖设备中，抱瓶机构夹住瓶身保持静止。如果抱瓶机构夹瓶压力过小，旋盖过程中瓶身容易转动，造成旋盖不到位的情况。反之，抱瓶机构夹瓶压力过大，容易将瓶子压扁，导致内液溢出，甚至会压伤瓶身。
In the common capping equipment, the bottle holding mechanism holds the bottle body to keep still. If the bottle clamping pressure of the bottle holding mechanism is too small, the bottle body is easy to rotate during the capping process, resulting in the situation that the screw cap is not in place. On the contrary, if the bottle clamping pressure of the bottle holding mechanism is too high, it is easy to flatten the bottle, resulting in the overflow of internal liquid and even crushing the bottle body.
不同的盖子需要使用不同的旋盖机构。一般旋盖机构通过与瓶盖边缘的摩擦力带动盖子运动。一般的旋盖机构包括旋盖轮、旋盖头等。旋盖轮旋盖中，不同的盖子材质一般需要用不同材质的旋盖轮
Different covers require different capping mechanisms. Generally, the capping mechanism drives the lid to move through the friction force with the edge of the bottle cap. General capping mechanism includes capping wheel, capping head, etc. In the capping process of capping wheel, different cover materials generally need different capping wheels
旋盖最基本的要求是瓶身在受到正常压力作用下，包装瓶内液不会漏出来。对于螺纹盖这种使用时需要旋开的包装瓶，比如我们常见的84消毒液。在旋盖时不能将盖子旋得太紧，在消费者使用时无法旋开。旋盖机构太大的压力也容易将盖子刮花。盖子旋得太松容易造成盖子掉落，内液漏出。
The most basic requirement of capping is that the liquid in the bottle will not leak out under normal pressure. For screw caps, which need to be unscrewed, such as our common 84 disinfectant. Do not screw the cover too tightly when screwing the cover, and it cannot be unscrewed when the consumer uses it. Too much pressure on the capping mechanism can easily scratch the cover. If the cover is too loose, it is easy to cause the cover to fall off and the internal liquid will leak out.
贴标环节主要关注瓶身形状、标签数量、标签位置等细节。现代常见商品标签包括压敏标签、热敏标签等。消毒液产品中常见有使用热熔胶黏合的塑料标签和不干胶标签。
The labeling process focuses on the bottle shape, label number, label location and other details. Modern common commodity labels include pressure sensitive labels, heat sensitive labels, etc. Disinfectant products commonly have the use of hot-melt adhesive adhesive plastic labels and self-adhesive labels.
除此之外，消毒液的包装生产中根据不同的包装要求，部分厂商在软包装自动化包装灌装前会有洗瓶工艺。在旋盖完成后有套标工艺等等。
In addition, according to different packaging requirements in the packaging production of disinfectant, some manufacturers will have bottle washing process before automatic packaging and filling. After the capping is completed, there is a set of standard technology and so on.
包装最基本的作用就是辅助完成产品流通与使用。现代产品的分发必须依靠包装，而包装的个性化定制过程需要软包装自动化包装灌装流水线的支持。产品生产出来便需要分发给消费者才能够实现使用价值。
The basic function of packaging is to assist the circulation and use of products. The distribution of modern products must rely on packaging, and the personalized packaging process needs the support of automatic packaging filling line. The product needs to be distributed to consumers to realize the use value.
自动化包装